Al2Ox-Coated Cathode Material for Solid-State Li-Ion Cycle Stability

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Solution Overview

Problem

Solid-state lithium-ion secondary batteries face challenges in maintaining consistent cycle characteristics due to oxidative decomposition of the solid electrolyte and increased internal resistance when the positive electrode active material is coated with an oxide, which inhibits lithium ion conduction.

Innovation Solution

A coated positive electrode active material is developed with a surface coating of Al2Ox (where 0<x<3), which reduces oxidative decomposition and conduction inhibition, thereby improving cycle characteristics by limiting the decomposition of the solid electrolyte and increasing lithium diffusion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the positive electrode active material is coated with an oxide, then oxidative decomposition of the solid electrolyte is reduced, but lithium ion conduction is inhibited and internal resistance increases

Engineering Contradiction:
Improveoxidative decomposition resistanceVSAvoidlithium ion conduction inhibition
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the chemical composition parameters of the coating material from conventional oxides to a specific compound containing Al, Li, and F elements with controlled atomic ratios. This parameter change allows the coating to simultaneously provide oxidative decomposition resistance and maintain lithium ion conduction, resolving the technical contradiction between protection and conductivity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses a composite coating material comprising multiple elements (Al, Li, F) in specific ratios rather than a single oxide material. This composite approach enables the coating to exhibit both protective properties against oxidative decomposition and favorable ion conduction characteristics, overcoming the limitations of simple oxide coatings.

Inventive Principle:
Principle #40Composite materials

2Duration of action of stationary object

If the surface of the positive electrode active material is covered with a coating material, then cycle characteristics are improved, but lithium diffusion is reduced

Engineering Contradiction:
Improvecycle characteristicsVSAvoidlithium diffusion rate
Core Design Contradiction:
Duration of action of stationary objectVSSpeed

Solution Approach 1:

The patent optimizes the atomic ratios of Al, Li, and F in the coating material to achieve a balance between cycle stability and lithium diffusion speed. By precisely controlling these compositional parameters, the coating provides sufficient protection for improved cycle characteristics while maintaining adequate lithium ion diffusion rates.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The coating material is designed with specific local compositional characteristics that facilitate lithium ion diffusion while providing oxidative protection. The presence of Li and F elements in controlled amounts creates local regions that are ion-conductive, resolving the contradiction between protection and diffusion.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The coated positive electrode active material effectively enhances the cycle characteristics and charge-discharge capacity of batteries by reducing oxidative decomposition and internal resistance, leading to improved battery performance.

Implementation Method 1

oxidative decomposition of the solid electrolyte

Methodology Applied
Scientific EffectOxidative decomposition: Oxidation

Implementation Method 2

inhibits lithium ion conduction

Methodology Applied
Scientific EffectLithium ion conduction: Conduction (electrical)

Implementation Method 3

increasing lithium diffusion

Methodology Applied
Scientific EffectLithium diffusion: Diffusion

Data Source

PatentUS20240097120A1Coated positive electrode active material, positive electrode material, and battery
Publication Date: 2024.03.21 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US20240097120A1 patent drawing
  • US20240097120A1 patent drawing
  • US20240097120A1 patent drawing

AI summary

A coated positive electrode active material includes a positive electrode active material and a coating material that covers at least a part of a surface of the positive electrode active material. The coating material includes Al2Ox where x satisfies 0&lt;x&lt;3. A positive electrode material includes the coated positive electrode active material and a first solid electrolyte material. The first solid electrolyte material includes Li, M, and X. M is at least one selected from the group consisting of metal elements and metalloid elements other than Li. X is at least one selected from the group consisting of F, Cl, Br, and I.