Alarm Categorizer Filters Process Control Alarms by Source Type

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current process control systems fail to effectively filter and categorize alarms based on user roles, leading secondary alarm users to sift through irrelevant information, wasting time and resources.

Innovation Solution

Implementing an alarm categorization system that assigns alarms to source types and purposes, allowing users to access relevant information by filtering based on their specific roles and responsibilities, using an alarm categorizer and filter to display only pertinent data.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of information

If all process control alarms are displayed to all users, then complete information is provided, but secondary alarm users waste time sifting through irrelevant information

Engineering Contradiction:
Improvealarm information completenessVSAvoidtime to access relevant alarm information
Core Design Contradiction:
Loss of informationVSLoss of time

Solution Approach 1:

The patent segments the alarm information into different categories based on user roles. Primary alarm users receive all alarms for comprehensive monitoring, while secondary alarm users receive only the specific alarm categories relevant to their responsibilities. This segmentation resolves the contradiction by providing complete information to those who need it while filtering out irrelevant information for those who don't.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies local quality by customizing the alarm information presented to each user based on their specific role and responsibilities. Different users receive different subsets of alarm information tailored to their needs, rather than a uniform presentation to all users. This allows the system to maintain information completeness for primary users while reducing information overload for secondary users.

Inventive Principle:
Principle #3Local quality

2Loss of information

If all alarm data is processed and stored, then complete alarm history is available, but memory and processing power usage increases

Engineering Contradiction:
Improvealarm data completenessVSAvoidprocessing power usage
Core Design Contradiction:
Loss of informationVSUse of energy by moving object

Solution Approach 1:

The patent extracts and processes only the alarm data that is relevant to each specific user role. Rather than processing and making all alarm data available to all users, the system extracts the necessary subset of alarm information for each user type. This reduces the computational burden while maintaining data completeness for those who require it.

Inventive Principle:
Principle #2Taking out (Extraction)

3Productivity

If alarm information is filtered by user role, then relevant information is provided efficiently, but system complexity increases

Engineering Contradiction:
Improvealarm information access efficiencyVSAvoidalarm categorization system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent implements preliminary action by pre-defining alarm categories and user role profiles during system setup. The alarm categorization framework and user role assignments are established in advance, allowing the system to efficiently filter and present relevant alarm information without complex real-time decision-making. This reduces operational complexity while maintaining high productivity in alarm information delivery.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS10007261B2Methods and apparatus to filter process control system alarms based on alarm source type and/or alarm purpose
Publication Date: 2018.06.26 FISHER ROSEMOUNT SYST INC
  • US10007261B2 patent drawing
  • US10007261B2 patent drawing
  • US10007261B2 patent drawing

AI summary

Methods, apparatus, systems and articles of manufacture to filter process control system alarms based on alarm source type and/or alarm purpose are disclosed. An example method includes assigning a first subset of the process control alarms in a process control system to a first source type of the process control alarms. The first source type is associated with a first subset of user roles. The example method also includes assigning a second subset of the process control alarms to a second source type of the process control alarms. The second source type is associated with a second subset of the user roles. The example method further includes displaying alarm information associated with the process control alarms. The alarm information identifies the first source type of the first subset of the process control alarms and the second source type of the second subset of the process control alarms.