ALC Batten Mounting Node Using Double-Sided Pipe Clamps
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
The existing methods for mounting ALC battens in steel structure buildings are inconvenient and inefficient due to deviation and movement under external forces, making it challenging to achieve a firm and accurate connection between the battens and the main structure.
Innovation Solution
A connecting member with a double-sided pipe clamp structure, including a first and second pipe clamp perpendicular to a connecting segment, is used to fix adjacent ALC battens to a steel beam, with a prefabricated mounting method that involves embedding the clamps into the battens and filling flexible material and bonding mortar for secure and sequential mounting.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Manufacturing precision
If traditional mounting methods are used for ALC battens, then the mounting process is simple, but the mounting accuracy and stability deteriorate due to deviation and movement under external forces
Solution Approach 1:
The connecting member is divided into multiple functional segments: a first connecting segment for connecting to the steel beam, a second connecting segment for connecting to the ALC batten, and pipe clamp segments for securing the batten. This segmentation allows each part to perform its specific function optimally while maintaining overall structural integrity and mounting accuracy.
Solution Approach 2:
The connecting member acts as an intermediary element between the steel beam and the ALC batten, providing a reliable connection interface. The pipe clamp structure serves as a mediator to secure the batten to the connecting member, preventing deviation and movement under external forces while maintaining mounting accuracy.
2Stability of the object's composition
If traditional mounting methods are used for ALC battens, then the structure is simple, but the stability under external forces deteriorates due to deviation and movement
Solution Approach 1:
The connecting member employs local quality enhancement through the pipe clamp structure that specifically targets the connection points between the steel beam and ALC batten. The clamps provide localized reinforcement and securing at critical points, preventing movement and deviation under external forces while maintaining overall structural simplicity.
Solution Approach 2:
The pipe clamp structure incorporates curved or bent segments that allow the connecting member to adapt to the geometry of the steel beam and ALC batten interface. This curvature enables better contact and distribution of forces, enhancing stability under external loads while maintaining a compact and simple overall structure.
3Ease of operation
If traditional mounting methods are used for ALC battens, then the process is efficient, but the mounting convenience deteriorates due to deviation and positioning difficulties
Solution Approach 1:
The connecting member is pre-designed and pre-fabricated with integrated pipe clamp structures and connection segments. This preliminary preparation of the connecting component simplifies the on-site mounting process, improving convenience while maintaining efficiency. The pre-configured structure eliminates the need for complex on-site adjustments and positioning.
Solution Approach 2:
The connecting member serves multiple functions simultaneously: it connects the steel beam to the ALC batten, provides structural support, ensures positioning accuracy, and prevents movement under external forces. This multi-functionality consolidates multiple mounting operations into a single convenient action, improving both ease of operation and productivity.
Data Source
AI summary
A connecting member, an ALC batten mounting node structure, and a prefabricated mounting method are provided. The connecting member includes a connecting part, a first pipe clamp, and a second pipe clamp. The connecting part includes a first connecting segment and a second connecting segment, the first pipe clamp and the second pipe clamp are respectively perpendicular to the first connecting segment, and symmetrically arranged on opposite sides of the first connecting segment, and the second connecting segment is bent towards one side of the first connecting segment.