Aldehyde Biocide Sensor Using Hantzsch Reaction Fluorescence

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Solution Overview

Problem

Current methods for monitoring biocide concentration in aqueous systems, particularly in long-distance seawater injection pipelines for oil exploration, are time-consuming and impractical, lacking real-time continuous monitoring capabilities and automated sampling and analysis for aldehyde-functional biocides.

Innovation Solution

An in-line sensor and analyzer system that uses the Hantzsch reaction between aldehyde-containing biocides and dimedone, with a microprocessor for real-time data transmission, including flow pumps, an injection valve, mixer, heating chamber, and optical detection cell, to continuously monitor and measure biocide concentrations in seawater and industrial wastewater streams.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If manual sampling and laboratory analysis methods are used to monitor biocide concentration, then measurement accuracy can be achieved, but the monitoring process becomes time-consuming and cannot provide real-time data

Engineering Contradiction:
Improvebiocide concentration measurement accuracyVSAvoidmonitoring time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent replaces manual mechanical sampling and laboratory analysis with an automated optical detection system. The sensor assembly continuously monitors biocide concentration in real-time using fluorescence detection, eliminating the time delay inherent in manual methods while maintaining measurement accuracy through calibrated optical sensors that detect the fluorescent signal from the biocide-dimedone reaction.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system implements continuous monitoring through an automated flow system where seawater continuously passes through the detection cell. The pump maintains constant flow, the reaction occurs continuously as biocide mixes with dimedone reagent, and the optical sensor continuously detects fluorescence, providing uninterrupted real-time data rather than periodic manual samples.

Inventive Principle:
Principle #20Continuity of useful action

2Extent of automation

If automated continuous monitoring systems are implemented, then real-time data transmission and monitoring capability are improved, but device complexity increases

Engineering Contradiction:
Improveautomated sampling and data transmissionVSAvoidsensor assembly complexity
Core Design Contradiction:
Extent of automationVSDevice complexity

Solution Approach 1:

The patent combines multiple functions into a single integrated sensor assembly: the reaction chamber where biocide mixes with dimedone, the heating element to accelerate reaction, the optical detection cell for fluorescence measurement, and the data transmission system are merged into one compact unit. This integration reduces overall system complexity compared to having separate manual sampling, laboratory analysis, and data management systems.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system operates autonomously without requiring manual intervention. The pump automatically draws seawater samples, the injection valve automatically introduces dimedone reagent, the heating chamber automatically maintains reaction temperature, the optical sensor automatically detects and measures fluorescence, and the microprocessor automatically transmits data. This self-service operation simplifies deployment and reduces operational complexity.

Inventive Principle:
Principle #25Self-service

3Ease of operation

If biocide is added periodically on a fixed schedule, then operational simplicity is maintained, but the actual biocide concentration at the point of use cannot be precisely determined

Engineering Contradiction:
Improvebiocide addition schedulingVSAvoidbiocide concentration at point of use
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The system implements closed-loop feedback by continuously monitoring biocide concentration and transmitting real-time data back to operators. This feedback enables dynamic adjustment of biocide dosing schedules based on actual measured concentrations rather than fixed predetermined schedules, optimizing both operational efficiency and bacterial control effectiveness.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables timely detection of biocide residuals, minimizes bacterial growth, reduces unnecessary biocide addition, and enhances bacterial control and water quality in remote areas, while providing cost savings through continuous monitoring and real-time data transmission.

Implementation Method 1

The primary mechanism for detection is the Hantzsch reaction in which molecules having an aldehyde functional group react with dimedone in the presence of a buffering agent such as ammonium acetate, to produce a reaction product that is fluorescent.

Methodology Applied
Scientific EffectHantzsch reaction: Chemical Bonding

Implementation Method 2

Although the rate of reaction and formation of the fluorescent product is relatively slow at room temperature, the rate is accelerated by increasing the temperature of the reaction medium. The product formed produces high levels of fluorescence at temperatures in the range of 80° to 90° C.

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 3

The product formed produces high levels of fluorescence at temperatures in the range of 80° to 90° C.

Methodology Applied
Scientific EffectFluorescence: Fluorescence

Data Source

PatentUS10571401B2Sensor for monitoring for the presence and measurement of aqueous aldehyde biocides
Publication Date: 2020.02.25 SAUDI ARABIAN OIL CO
  • US10571401B2 patent drawing
  • US10571401B2 patent drawing
  • US10571401B2 patent drawing

AI summary

An analytical system and method for periodically monitoring an injection water distribution pipeline for the presence and concentration of formaldehyde or other aldehyde-functional biocide includes pumps, one of which provides a predetermined volume of injection water drawn from the pipeline at a sampling point and another of which provides a predetermined volume of a reagent, preferably a buffered solution of dimedone, from a reagent storage vessel, wherein the injection water and reagent are mixed and then heated in a chamber to a predetermined temperature to promote formation of any reaction products. The heated reaction mixture is passed to a detection cell and exposed to light of predetermined wavelength which, in accordance with the Hantzsch reaction, molecules having an aldehyde functional group that reacted with dimedone produce a fluorescence-emitting reaction product, the intensity of which is measured and compared to data previously obtained from standard aldehyde-containing solutions.