Alg3 Inactivation in Aspergillus niger for Citric Acid Yield

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Solution Overview

Problem

Current methods for citric acid production in Aspergillus niger do not fully optimize carbohydrate conversion to citric acid, as they do not effectively alter post-translation modifications like N-glycosylation, which can impact metabolic pathways and product output.

Innovation Solution

Genetic inactivation of the dolichyl-P-Man:Man(5)GlcNAc(2)-PP-dolichyl mannosyltransferase (Alg3) gene and/or overexpression of the LaeA gene to enhance citric acid production, altering protein glycosylation and metabolic flux.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional citric acid production methods are used in Aspergillus niger, then standard metabolic pathways are maintained, but carbohydrate conversion efficiency to citric acid is not fully optimized

Engineering Contradiction:
Improvecitric acid production efficiencyVSAvoidcarbohydrate consumption for non-productive pathways
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent extracts and removes the Alg3 gene responsible for N-glycosylation from the fungal metabolic pathway. By deleting this gene, the pathway that consumes carbohydrates for protein glycosylation is eliminated, redirecting carbohydrate flux toward citric acid production and improving overall productivity

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the metabolic parameter by overexpressing the LaeA gene, which is a global regulator of secondary metabolism. This parameter change alters the expression of multiple downstream genes involved in metabolic pathways, thereby optimizing carbohydrate conversion efficiency to citric acid

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If protein glycosylation pathways are active, then proper protein folding and secretion occur, but carbohydrates are consumed reducing citric acid yield

Engineering Contradiction:
Improvecitric acid yieldVSAvoidcarbohydrate consumption for glycosylation
Core Design Contradiction:
Quantity of substanceVSLoss of substance

Solution Approach 1:

The Alg3 gene encoding the mannosyltransferase enzyme is extracted from the genome through targeted deletion. This removes the capability to perform N-linked glycosylation at the dolichyl-P-Man:Man(5)GlcNAc(2)-PP-dolichyl mannosyltransferase step, preventing carbohydrate consumption in this pathway and increasing substrate availability for citric acid synthesis

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent discards the N-glycosylation pathway by deleting Alg3, and recovers the consumed carbohydrates by redirecting them into the citric acid production pathway. The metabolic flux that previously went to glycosylation is now recovered and channeled toward the desired product

Inventive Principle:
Principle #34Discarding and recovering

3Productivity

If Alg3 gene is inactivated to reduce carbohydrate consumption, then citric acid production increases, but protein glycosylation is affected

Engineering Contradiction:
Improvecitric acid productionVSAvoidprotein secretion and stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The LaeA gene acts as an intermediary regulator that compensates for the Alg3 deletion. By overexpressing LaeA, the patent modulates the expression of multiple downstream genes involved in protein secretion, cell wall integrity, and alternative metabolic pathways, thereby maintaining cellular reliability despite the loss of N-glycosylation

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

Overexpression of LaeA changes the regulatory parameter of secondary metabolism and protein secretion pathways. This parameter change compensates for the Alg3 deletion by upregulating alternative pathways that maintain protein secretion and cellular function while allowing increased citric acid production

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS9206450B2Enhanced citric acid production in aspergillus with inactivated asparagine-linked glycosylation protein 3 (ALG3), and/or increased laeA expression
Publication Date: 2015.12.08 BATTELLE MEMORIAL INST
  • US9206450B2 patent drawing
  • US9206450B2 patent drawing
  • US9206450B2 patent drawing

AI summary

Provided herein are fungi, such as Aspergillus niger, having a dolichyl-P-Man:Man(5)GlcNAc(2)-PP-dolichyl mannosyltransferase (Alg3) gene genetic inactivation, increased expression of a loss of aflR expression A (Lae), or both. In some examples, such mutants have several phenotypes, including an increased production of citric acid relative to the parental strain. Methods of using the disclosed fungi to make citric acid are also provided, as are compositions and kits including the disclosed fungi.