Algae Photobioreactor for CO2 Capture and Biomass Production

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Solution Overview

Problem

The high resource costs and inefficiencies associated with capturing, sequestering, and utilizing carbon dioxide pose a significant challenge, particularly for industries or regions with limited resources and capabilities, hindering the widespread adoption of carbon capture technologies.

Innovation Solution

The implementation of algae photoreactors that capture carbon dioxide through collection, extraction, processing, storage, and distribution, while maintaining optimal conditions for algae growth, and utilizing sensors and computing devices for monitoring and control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If traditional carbon capture methods (solvent-based capture) are used, then carbon dioxide can be captured, but significant energy is consumed for heating the solvent to release captured carbon dioxide

Engineering Contradiction:
Improvecarbon dioxide captureVSAvoidenergy consumption
Core Design Contradiction:
Quantity of substanceVSUse of energy by moving object

Solution Approach 1:

The patent changes the fundamental parameter of carbon capture from chemical absorption (solvent-based) to biological fixation (algae photosynthesis). This eliminates the need for thermal regeneration and high energy consumption, as algae naturally convert CO2 to biomass through photosynthesis without requiring heating or chemical regeneration processes.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the mechanical/thermal system of solvent heating and CO2 release with a biological system where algae naturally fix CO2 through photosynthesis. This substitution eliminates the energy-intensive thermal cycle and replaces it with a natural biological process that operates at ambient temperatures.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Quantity of substance

If extensive infrastructure (pipelines, storage facilities) is built for carbon dioxide transportation and storage, then captured carbon dioxide can be stored, but substantial investments and logistical complexities are required

Engineering Contradiction:
Improvecarbon dioxide storageVSAvoidinfrastructure complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent converts the harmful CO2 gas into beneficial biomass products. Instead of needing separate storage and transportation infrastructure for CO2, the system produces valuable biomass that can be directly utilized or sold, transforming the waste product into a resource that eliminates the need for complex CO2 storage infrastructure.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The algae system self-manages the carbon storage function by incorporating CO2 into biomass molecules. The biomass itself serves as the storage medium, eliminating the need for external storage facilities. The system is self-sufficient, converting CO2 directly into storable biomass products without requiring separate infrastructure.

Inventive Principle:
Principle #25Self-service

3Reliability

If traditional carbon capture infrastructure is constructed, then carbon capture capability is established, but time-consuming and costly construction and deployment processes occur

Engineering Contradiction:
Improvecarbon capture capabilityVSAvoiddeployment time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The algae photobioreactor system serves multiple functions simultaneously: CO2 capture, biomass production, and potential energy generation. This multi-functionality allows for faster deployment compared to specialized CO2 capture infrastructure, as the same system accomplishes multiple objectives without requiring separate facilities for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces operational costs and enhances the efficiency of carbon capture by utilizing biomass for storage and utilization, thereby facilitating the deployment and implementation of carbon capture systems.

Implementation Method 1

The algae may be allowed to grow before being harvested

Methodology Applied
Scientific EffectPhotosynthesis: Photosynthesis

Data Source

PatentUS20250136918A1Co2-fed photobioreactor
Publication Date: 2025.05.01 PHYCO2 LLC
  • US20250136918A1 patent drawing
  • US20250136918A1 patent drawing
  • US20250136918A1 patent drawing

AI summary

Carbon dioxide containing gas is collected from a point source or atmosphere and is dried, treated, and compressed. The compressed gas is fed into an algae reactor which maintains optimal conditions for algae growth. The algae grows until it reaches sufficient density to be harvested. The harvested algae is processed and packaged for sale. Additionally, revenues may be earned by quantifying the amount of CO2 captured and sequestered by the algae and determining the carbon credit equivalent value. Byproducts may additionally be sold in addition to equipment sales and licensing.