Algae Turf Plate Scrubber for Compact Water Treatment

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Solution Overview

Problem

Existing biological water treatment systems using algae are large, costly, and have a negative impact on surrounding wildlife, with filter systems prone to clogging and high operational costs.

Innovation Solution

A compact algae turf scrubber system comprising algae turf plates within near-neutrally buoyant frames, illuminated by thin profile LED lighting-arrays, adaptable to various tank sizes, and operating in a sealed environment with efficient water circulation, reducing the need for large installations and lowering operational costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If large photo-bioreactor growth tanks with secondary collection systems are used, then algae treatment capacity is improved, but system size and cost increase significantly

Engineering Contradiction:
Improvealgae treatment capacityVSAvoidsystem size
Core Design Contradiction:
Quantity of substanceVSVolume of stationary object

Solution Approach 1:

The patent places algae turf plates inside sealed tanks that can be nested or stacked, with multiple treatment stages contained within compact vertical or horizontal arrangements. This nesting approach allows significant algae treatment capacity to be achieved within a small footprint by utilizing three-dimensional space efficiently.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The invention transitions from large horizontal surface areas to vertical stacking of sealed tanks containing algae turf plates. By utilizing the vertical dimension and stacking multiple treatment stages, the system achieves high treatment capacity without requiring large horizontal footprints, effectively moving the solution into the third dimension.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If large open surface algae turf scrubbers are deployed, then pollutant removal efficiency is improved, but impact on surrounding wildlife habitat increases

Engineering Contradiction:
Improvepollutant removal efficiencyVSAvoidwildlife habitat impact
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent uses sealed tank containers with transparent or translucent walls that enclose the algae turf plates. This containment approach allows high pollutant removal efficiency while protecting surrounding wildlife habitat, as the treatment occurs within enclosed units that can be placed in or near water bodies without requiring large open surface areas that disrupt ecosystems.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The sealed tanks create an isolated treatment environment where algae growth and pollutant removal occur within a controlled space. This inert enclosure prevents direct interaction between the treatment process and surrounding wildlife, eliminating habitat disruption while maintaining high treatment productivity.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

3Quantity of substance

If filter systems are used for water treatment, then water purification is improved, but system clogging increases operational cost

Engineering Contradiction:
Improvewater purification capacityVSAvoidsystem operational continuity
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent employs algae-based biological filtration where living algae organisms continuously consume nutrients and pollutants from the water. This self-service biological system eliminates the need for mechanical filters that clog and require replacement, providing sustained water purification capacity without degradation in operational reliability over time.

Inventive Principle:
Principle #25Self-service

4Productivity

If traditional large-scale algae scrubber systems are installed, then treatment effectiveness is improved, but initial construction and operational costs increase

Engineering Contradiction:
Improvetreatment effectivenessVSAvoidconstruction and operational cost
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent divides the treatment system into modular sealed tanks containing individual algae turf plate assemblies. These standardized modules can be manufactured independently and assembled in various configurations to match specific treatment requirements, reducing initial construction costs through economies of scale and simplifying installation while maintaining high treatment effectiveness.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides a smaller footprint with reduced environmental impact, lower costs, and efficient pollutant removal from water bodies, with algae turf plates being easily cleaned and reused, reducing operational expenses and enhancing financial accessibility for pollution reduction.

Implementation Method 1

thin profile lighting-panels which emit light from both sides of the panels

Methodology Applied
Scientific EffectLight Emitting Diode: Light Emitting Diode

Implementation Method 2

algae turf plates which are constructed within rigid, near-neutrally buoyant frames and supports with each plate being illuminated by a fixed, thin profile lighting-array on either side

Methodology Applied
Scientific EffectPhotosynthesis: Photosynthesis

Implementation Method 3

lake or stream water is circulated by either siphon or a single pump

Methodology Applied
Scientific EffectSiphon: Syphon

Implementation Method 4

lake or stream water is circulated by either siphon or a single pump

Methodology Applied
Scientific EffectPump: Pump

Implementation Method 5

algae turf plates which are constructed within rigid, near-neutrally buoyant frames and supports

Methodology Applied
Scientific EffectBuoyancy: Archimedes' Principle (Buoyancy)

Data Source

PatentUS9938174B2Algae turf plate scrubber
Publication Date: 2018.04.10 BOWMAN JASON
  • US9938174B2 patent drawing
  • US9938174B2 patent drawing
  • US9938174B2 patent drawing

AI summary

An apparatus and method for the biological treatment of water using algae comprising a support frame for flat, two-sided LED lighting-panels and flat, two-sided algae turf plates, an axle, the flat, two-sided LED lighting panels and flat algae turf plates are arranged as spokes radiating from the axle in an alternating panel so that each side of each two-sided lighting panel faces and illuminates a side of a flat algae turf plate, the algae turf plates being removable from the support frame so that the collected algae can be removed from each side of each the algae turf plate.