Metal-Semiconductor Assisted AlGaN Epitaxy for Efficient Mg Doping

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Solution Overview

Problem

The practical application of ultrawide bandgap semiconductors like GaN and AlN has been limited by poor current conduction due to challenges in achieving efficient p-type conduction, particularly in AlGaN with high Al content, where magnesium doping is hindered by large activation energy, low solubility, and compensating defect formation.

Innovation Solution

A novel metal-semiconductor junction assisted epitaxy process using molecular beam epitaxy with a liquid metal layer to form a metal-semiconductor junction during epitaxy, pinning the Fermi level away from the valence band, enhancing Mg incorporation and reducing compensating defect formation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional epitaxy is used to grow Mg-doped AlGaN, then the growth process is simple, but Mg incorporation is insufficient due to large activation energy and low solubility

Engineering Contradiction:
ImproveMg dopant concentrationVSAvoidepitaxy process complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

A liquid metal layer (Ga, In, or Al) is introduced as an intermediary between the solid substrate and the AlGaN epilayer during growth. This liquid metal layer acts as a mediator that enhances Mg dopant incorporation by providing a different growth environment where Mg can be more effectively incorporated into the AlGaN lattice, overcoming the limitations of conventional solid-phase epitaxy.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The growth process transitions from conventional solid-phase epitaxy to liquid metal-assisted epitaxy, changing the physical state of the growth interface from solid to liquid. This parameter change in the growth environment fundamentally alters the incorporation mechanism of Mg dopants, enabling higher concentrations to be achieved despite the inherently low solubility of Mg in AlGaN.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If high Mg concentration is incorporated to achieve p-type conduction, then hole concentration increases, but compensating defects form that reduce doping efficiency

Engineering Contradiction:
Improvehole concentrationVSAvoiddoping efficiency
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The liquid metal layer serves as a protective intermediary that modifies the growth environment to suppress the formation of compensating defects such as nitrogen vacancies. By providing this intermediate growth phase, the system can incorporate high Mg concentrations without the usual defect formation that would otherwise compensate for the dopant atoms and reduce effective hole concentration.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The liquid metal layer is introduced in advance to prevent the formation of compensating defects before they can occur during Mg incorporation. This preliminary protective action creates growth conditions where high Mg concentrations can be incorporated without triggering the defect formation mechanisms that typically limit doping efficiency in AlGaN.

Inventive Principle:
Principle #9Preliminary anti-action

3Use of energy by moving object

If Al content in AlGaN is increased to achieve desired optical properties, then bandgap increases, but Mg solubility decreases significantly

Engineering Contradiction:
Improvebandgap energyVSAvoidMg solubility
Core Design Contradiction:
Use of energy by moving objectVSQuantity of substance

Solution Approach 1:

The liquid metal layer acts as a compositional intermediary that decouples the relationship between Al content and Mg solubility. By growing through a liquid metal phase, the system can incorporate Mg at high concentrations even in Al-rich AlGaN compositions, effectively bypassing the normal solubility limitations that would otherwise prevent p-type doping in high-Al-content materials.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The introduction of liquid metal changes the thermodynamic parameters of the growth system, fundamentally altering the solubility relationships between Mg and Al in the AlGaN lattice. This parameter change enables the system to achieve high Mg incorporation in Al-rich compositions, allowing simultaneous optimization of both bandgap energy and doping concentration.

Inventive Principle:
Principle #35Parameter changes

4Ease of operation

If conventional epitaxy is used, then growth conditions are easy to control, but Fermi level remains pinned near valence band limiting dopant incorporation

Engineering Contradiction:
Improvegrowth controlVSAvoidMg dopant incorporation
Core Design Contradiction:
Ease of operationVSQuantity of substance

Solution Approach 1:

The liquid metal layer serves as an intermediary that decouples the Fermi level position from the dopant incorporation process. During liquid metal-assisted growth, the Fermi level is pinned in the gap rather than near the valence band, and this intermediary layer enables Mg incorporation to proceed effectively despite the different Fermi level positioning, thereby improving dopant incorporation without requiring complex growth condition adjustments.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This process significantly enhances Mg incorporation by nearly one order of magnitude, achieving low resistivity and high hole concentrations, improving the performance of ultraviolet LEDs and other devices by reducing compensating defects and carbon impurity incorporation.

Implementation Method 1

pinning the Fermi level away from the valence band

Methodology Applied
Scientific EffectFermi level pinning:

Implementation Method 2

Mg, Al, Ga, and N are deposited in a layer by epitaxy to form a Mg-doped AlGaN layer

Methodology Applied
Scientific EffectEpitaxy: Epitaxy

Implementation Method 3

the formation energy for substitutional Mg is dramatically reduced, even when very large densities of Mg-dopant atoms are incorporated, while simultaneously increasing the formation energy for compensating defects

Methodology Applied
Scientific EffectFormation energy modulation:

Data Source

PatentEP3803955B1Enhanced doping efficiency of ultrawide bandgap semiconductors by metal-semiconductor assisted epitaxy
Publication Date: 2025.07.23 THE RGT UNIV OF MICHIGAN
  • EP3803955B1 patent drawingFigure 1~2
  • EP3803955B1 patent drawingFigure 3~4C
  • EP3803955B1 patent drawingFigure 5A~5B

AI summary

An epitaxial growth process, referred to as metal-semiconductor junction assisted epitaxy, of ultrawide bandgap aluminum gallium nitride (AIGaN) is disclosed. The epitaxy of AIGaN is performed in metal-rich (e.g., Ga-rich) conditions using plasma- assisted molecular beam epitaxy. The excess Ga layer leads to the formation of a metal-semiconductor junction during the epitaxy of magnesium (Mg)-doped AIGaN, which pins the Fermi level away from the valence band at the growth front. The Fermi level position is decoupled from Mg-dopant incorporation; that is, the surface band bending allows the formation of a nearly n-type growth front despite p-type dopant incorporation. With controlled tuning of the Fermi level by an in-situ metal- semiconductor junction during epitaxy, efficient p-type conduction can be achieved for large bandgap AIGaN.