AlGaN Multilayer Grading for Leakage Current Reduction

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Solution Overview

Problem

The challenge in fabricating high-power nitride semiconductor devices is the increase in leakage current due to defective GaN layers, which affects the breakdown voltage and overall device performance, particularly in heterojunction Field Effect Transistors (HFETs).

Innovation Solution

A semiconductor device structure incorporating an AlGaN multilayer with varying aluminum composition along the depositing direction and a SixNy layer is introduced, which reduces vertical and surface leakage currents, thereby enhancing the breakdown voltage and maintaining the two-dimensional electron gas (2DEG) characteristic.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If a GaN buffer layer is used to reduce leakage current, then leakage current is reduced, but strain and quality of the epitaxial layer are directly affected

Engineering Contradiction:
Improveleakage currentVSAvoidepitaxial layer quality
Core Design Contradiction:
Object-generated harmful factorsVSManufacturing precision

Solution Approach 1:

The AlGaN layer is divided into multiple sub-layers with different aluminum compositions (first AlGaN layer with 10-30% Al, second AlGaN layer with 30-50% Al). This segmentation allows each sub-layer to perform specific functions: the first layer reduces leakage current while the second layer manages strain, thereby resolving the contradiction between leakage reduction and epitaxial layer quality

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the AlGaN barrier layer have different aluminum compositions tailored to specific local requirements. The lower Al composition region (10-30%) is optimized for leakage current reduction, while the upper Al composition region (30-50%) is optimized for strain management and epitaxial layer quality, allowing simultaneous achievement of both goals

Inventive Principle:
Principle #3Local quality

2Object-generated harmful factors

If Al composition is increased to reduce leakage current, then leakage current is reduced, but breakdown voltage decreases

Engineering Contradiction:
Improveleakage currentVSAvoidbreakdown voltage
Core Design Contradiction:
Object-generated harmful factorsVSStrength

Solution Approach 1:

The AlGaN barrier layer is designed with spatially varying aluminum composition: a first AlGaN layer with lower Al content (10-30%) near the GaN channel to maintain high breakdown voltage, and a second AlGaN layer with higher Al content (30-50%) above it to reduce leakage current. This local quality differentiation resolves the contradiction between leakage reduction and breakdown voltage maintenance

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The barrier layer is segmented into multiple AlGaN layers with graded aluminum compositions. This segmentation creates a composition gradient that simultaneously achieves leakage current reduction (through the higher Al content layer) and breakdown voltage maintenance (through the lower Al content layer), eliminating the need to choose one parameter over the other

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS9252220B2Nitride semiconductor device and fabricating method thereof
Publication Date: 2016.02.02 LG ELECTRONICS INC
  • US9252220B2 patent drawing
  • US9252220B2 patent drawing
  • US9252220B2 patent drawing

AI summary

A nitride semiconductor power device includes an AlGaN multilayer, which has changeable Al composition along a depositing direction, and SixNy layer, so as to minimize an increase in a leakage current and a decrease in a breakdown voltage, which are caused while fabricating a heterojunction type HFET device. A semiconductor device includes a buffer layer, an AlGaN multilayer formed on the buffer layer, a GaN channel layer formed on the AlGaN multilayer, and an AlGaN barrier layer formed on the AlGaN multilayer, wherein aluminum (Al) composition of the AlGaN multilayer changes along a direction that the AlGaN multilayer is deposited.