Alginate Gel Stabilization via Acidic Buffer Treatment

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Solution Overview

Problem

Alginate gels used in food products are prone to weakening over time due to metal chelating agents, leading to instability and poor adhesion to food dough, resulting in undesirable cooking characteristics and storage issues.

Innovation Solution

Treating a viscous gelling agent with an acidic buffer solution to enhance its adhesion to proteins in food particles through intermolecular hydrogen-bonding, stabilizing the gel structure and improving texture and cooking characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If alginate gel is used as coating agent, then initial gel strength is achieved, but gel strength weakens over time due to metal chelating agents dissolving bound divalent ions

Engineering Contradiction:
Improvegel strengthVSAvoidgel stability over time
Core Design Contradiction:
StrengthVSStability of the object's composition

Solution Approach 1:

The patent applies preliminary action by treating the alginate gel with an acidic buffer solution (pH 3.0-6.0) before the gel is exposed to metal chelating agents in the food dough. This pre-treatment protonates the alginate carboxyl groups, reducing their affinity for divalent ions and preventing the dissolution of calcium ions that would otherwise occur over time. The acidic buffer is applied in advance to stabilize the gel structure against subsequent degradation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent changes the pH parameter of the alginate gel by treating it with an acidic buffer solution, shifting it from its typical alkaline state to an acidic range (pH 3.0-6.0). This parameter change fundamentally alters the electrochemical properties of the alginate, reducing its tendency to chelate divalent ions and thereby stabilizing the gel structure against degradation by metal chelating agents in the food dough.

Inventive Principle:
Principle #35Parameter changes

2Duration of action of stationary object

If alginate gel is applied to enhance storage duration, then coating strength is improved, but adhesion to food dough deteriorates

Engineering Contradiction:
Improvestorage durationVSAvoidadhesion to food dough
Core Design Contradiction:
Duration of action of stationary objectVSStrength

Solution Approach 1:

The patent changes the surface charge parameter of the alginate gel by treating it with an acidic buffer solution, which protonates the carboxyl groups and reduces negative charge. This parameter change improves adhesion to food dough by reducing electrostatic repulsion and enhancing hydrogen bonding capabilities, while simultaneously stabilizing the gel against metal chelating agents that would otherwise cause degradation during storage.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The acidic buffer solution acts as an intermediary treatment that modifies the alginate gel properties before application. This intermediary step creates a dual-function gel that both adheres well to food dough and resists degradation during storage, effectively mediating between the requirements for good adhesion and long-term stability.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Force

If gel coating is applied to extruded food, then viscosity is improved for moulding, but gel structure disrupts over time

Engineering Contradiction:
ImproveviscosityVSAvoidgel structure stability
Core Design Contradiction:
ForceVSStability of the object's composition

Solution Approach 1:

The patent changes the pH parameter of the gel coating to an acidic range (pH 3.0-6.0) through treatment with acidic buffer solution. This parameter change stabilizes the gel structure by reducing the affinity between alginate and metal chelating agents, preventing the dissolution of bound divalent ions that would otherwise cause gel disruption over time while maintaining the desired viscosity for moulding applications.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method results in stable food products with improved texture and adhesion, maintaining strength and stability over time, and preventing unwanted deformation during cooking.

Implementation Method 1

treating the viscous gelling agent with an acidic buffer solution; due to the acidic conditions of the buffer solution the viscous gelling agent is adhered to proteins present in the food particles via intermolecular hydrogen-bonding

Methodology Applied
Scientific EffectHydrogen-bonding: Chemical Bonding

Implementation Method 2

the gelling of alginates under the influence of for instance calcium results due to the development of a three-dimensional structure. This is also referred to as the so-called egg-box model. When alginate is transformed into this three-dimensional structure, a relatively strong gel is created

Methodology Applied
Scientific EffectGelation: Gel

Implementation Method 3

Guiding the extruded and coated strand through a salt bath containing calcium provides the strengthening. Due to the presence of the calcium the coating agent, e.g. the alginate, will gel quickly and a strong gel coating layer forms on the food dough strand

Methodology Applied
Scientific EffectCoagulation: Coagulation

Data Source

PatentUS10117440B2Stabilized meat products
Publication Date: 2018.11.06 MAREL TOWNSEND FURTHER PROCESSING
  • US10117440B2 patent drawing
  • US10117440B2 patent drawing
  • US10117440B2 patent drawing

AI summary

The present invention relates to a method for preparing food products by means of processing food particles with a gelling agent, comprising the processing steps of: a) providing a food particles; b) providing a viscous gelling agent; c) treating the viscous gelling agent with an acidic buffer solution; and d) bringing at least a part of the food particles in contact with the viscous gelling agent. The present invention further relates to a device for performing this method, to the obtained food product and the use of an acidic buffer solution for stabilizing food products.