Aligned Silver Nanowire Film for Touch Position and Force Sensing

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Solution Overview

Problem

Existing touch screen panels struggle to simultaneously recognize touch position and strength due to limitations in durability and random arrangement of transparent conductive films, leading to high contact resistance and surface roughness, which hinders flexible touch screen panel manufacturing.

Innovation Solution

A silver nanowire film with unidirectionally aligned nanowires and a mechanochromic complex polymer is used, where the alignment degree of silver nanowires is controlled to form a high-conductivity, transparent electrode, and a touch screen panel is designed with a location recognition layer and a strength recognition layer to visualize contact strength through color change.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If generally known solution process is used for silver nanowire coating, then coating process is simple and easily applied, but silver nanowires are randomly arranged and entangled causing high contact resistance and high surface roughness

Engineering Contradiction:
Improvecoating process simplicityVSAvoidnanowire arrangement uniformity
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent divides the nanowire arrangement into two distinct types: unidirectionally aligned nanowires and randomly arranged nanowires. This segmentation allows the conductive network to benefit from both ordered pathways (low resistance) and random distribution (good coverage), resolving the contradiction between manufacturing simplicity and arrangement precision.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies different arrangement qualities to different regions of the conductive film. By creating zones with unidirectional alignment alongside randomly arranged areas, the film achieves locally optimized properties that collectively solve the overall contradiction between easy manufacturing and precise arrangement.

Inventive Principle:
Principle #3Local quality

2Ease of operation

If transparent conductive film is used in resistive touch panel, then touch position can be recognized, but durability deteriorates due to repeated and continuous pressure

Engineering Contradiction:
Improvetouch position recognitionVSAvoidconductive film durability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent uses composite materials combining silver nanowires with polymer matrices. This composite structure provides both the electrical conductivity needed for touch position recognition and the mechanical flexibility required for durable flexible touch screens, resolving the contradiction between operational functionality and reliability under repeated pressure.

Inventive Principle:
Principle #40Composite materials

3Measurement precision

If resistive touch panel structure is used with upper and lower transparent conductive films, then touch position can be recognized through contact, but touch strength cannot be recognized and only simple positional information is displayed

Engineering Contradiction:
Improvetouch position recognitionVSAvoidtouch strength information
Core Design Contradiction:
Measurement precisionVSLoss of information

Solution Approach 1:

The patent makes the transparent conductive film multi-functional by enabling it to perform both touch position recognition (through its conductive properties) and touch strength recognition (through mechanochromic color changes). This universal application resolves the contradiction by allowing a single component to provide both positional and force information without requiring separate systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Reliability

If silver nanowires are aligned unidirectionally to improve conductivity, then electrical properties improve, but manufacturing complexity increases

Engineering Contradiction:
Improveelectrical conductivityVSAvoidnanowire alignment control
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs self-aligning mechanisms where the nanowires automatically orient themselves during the coating process through their aspect ratio and interaction with the coating flow. This self-service approach achieves unidirectional alignment and improved conductivity without requiring complex external alignment equipment or multi-step manufacturing processes.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables efficient recognition of both touch position and strength with improved durability and uniform electrical conductivity across large areas, enhancing the performance of flexible touch screen panels.

Implementation Method 1

silver nanowires A unidirectionally aligned in a longitudinal direction

Methodology Applied
Scientific EffectAlignment:

Implementation Method 2

a mechanochromic complex polymer of which a color is changed according to the touch strength

Methodology Applied
Scientific EffectMechanochromism:

Implementation Method 3

excellent conductivity, transparency, and flexibility

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS11745466B2Silver nanowire film and manufacturing method therefore, and touch screen panel and manufacturing method therefor
Publication Date: 2023.09.05 UNIST (ULSAN NAT INST OF SCI & TECH)
  • US11745466B2 patent drawing
  • US11745466B2 patent drawing
  • US11745466B2 patent drawing

AI summary

Disclosed is a silver nanowire film including: silver nanowires A unidirectionally aligned in a longitudinal direction; and silver nanowires B randomly aligned in the longitudinal direction, in which the silver nanowires A and the silver nanowires B each are plural and satisfy Equation 1 below.[A]/([A]+[B])>⅔  [Equation 1](In Equation 1 above, [A] represents the number of silver nanowires A having an alignment degree of less than ±15° from the alignment direction, and [B] represents the number of silver nanowires B having an alignment degree of ±15° or more from the alignment direction.)