Aligned Organic Polymer Chains for Solar Cell Efficiency

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Solution Overview

Problem

Current organic semiconductor devices suffer from inefficiency due to disorganization, requiring charge carriers to jump between strands, leading to reduced performance in devices like solar cells.

Innovation Solution

The development of electronics devices with aligned block copolymer chains covalently linked to electrodes, forming p-n junctions and incorporating nanoparticles to enhance light absorption and efficiency, allowing for direct electron transfer without chain hopping.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If disorganized organic semiconductors are used in devices, then the device structure is simpler to manufacture, but charge carrier mobility decreases requiring hopping between strands

Engineering Contradiction:
Improveease of manufactureVSAvoidcharge carrier mobility
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The organic semiconductor is segmented into distinct crystalline domains separated by grain boundaries, allowing each domain to maintain high charge carrier mobility through ordered molecular packing while the overall structure remains manufacturable through solution processing

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention uses composite organic semiconductor materials comprising multiple crystalline phases or domains with different orientations, combining the high mobility of ordered regions with the manufacturability of solution-processed disorganized structures

Inventive Principle:
Principle #40Composite materials

2Productivity

If organic semiconductors are highly disorganized, then manufacturing is easier, but charge carriers must jump between strands reducing efficiency

Engineering Contradiction:
Improvemanufacturing efficiencyVSAvoidenergy loss from chain hopping
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The invention incorporates feedback mechanisms in the device architecture, such as optimized electrode configurations and interfacial engineering, to compensate for energy losses during charge carrier transport through disorganized semiconductor layers

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The invention changes physical parameters such as semiconductor layer thickness, crystalline domain size, and molecular packing density to optimize the balance between manufacturability and charge carrier transport efficiency, reducing energy loss from hopping

Inventive Principle:
Principle #35Parameter changes

3Reliability

If polymer chains are aligned and covalently linked to electrodes, then electron transfer efficiency increases, but device complexity increases

Engineering Contradiction:
Improveelectron transfer efficiencyVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention performs preliminary alignment and covalent linking of polymer chains to electrodes during the fabrication process itself, rather than requiring post-fabrication assembly, thereby achieving high electron transfer efficiency without proportionally increasing device complexity

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention uses intermediary molecules or functional groups at the polymer-electrode interface that facilitate covalent bonding and charge transfer, simplifying the overall device structure while maintaining high electron transfer efficiency through optimized interfacial chemistry

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach increases the efficiency of devices like solar cells by aligning polymer chains and positioning nanoparticles to enhance light absorption and electron transfer, improving overall performance.

Implementation Method 1

organic polymer chains that are each covalently linked to both the first electrode and the second electrode

Methodology Applied
Scientific EffectCovalent bonding: Chemical Bonding

Implementation Method 2

a p-n junction can be formed at an interface between the first block and the second block

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Implementation Method 3

nanoparticles positioned such that the block copolymer chains extend through interstices between the nanoparticles

Methodology Applied
Scientific EffectLight scattering: Scattering

Data Source

PatentUS10170718B2Electronic devices employing aligned organic polymers
Publication Date: 2019.01.01 CALIFORNIA INST OF TECH
  • US10170718B2 patent drawing
  • US10170718B2 patent drawing
  • US10170718B2 patent drawing

AI summary

The devices can be fabricated by a method that permits active polymer chains to be polymerized on the surface of an electrode such that the active polymer chains are aligned with one another. The active polymer chains can also be covalently linked to a second electrode so the active polymer chains are located in an active layer of the device. The polymerization method can be paused and resumed at any point in the polymerization so nanoparticles can be added into the active layer. Additionally, the polymerization method allows that active polymer chains to be polymerized so they include junctions such as p-n junctions and Schottky junctions.