Orthodontic Aligner with Referencing Features for Force Measurement

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Solution Overview

Problem

Current aligner therapy for tooth misalignments lacks a method to effectively determine treatment effectiveness and progress, as the force applied by plastic aligners degrades over time, making it difficult for dentists and patients to track therapy progress and determine when to change aligners.

Innovation Solution

Incorporating referencing features on aligners that can be detected by cameras or other means, allowing for force measurement through displacement analysis using force/displacement curves, enabling the calculation of forces applied to teeth and tracking of force changes over time, even after aligner removal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If plastic aligners are used for tooth misalignment treatment, then treatment effectiveness can be achieved through force application, but the force degrades over time as the plastic material deforms

Engineering Contradiction:
Improvetherapy effectivenessVSAvoidforce application duration
Core Design Contradiction:
ReliabilityVSDuration of action of moving object

Solution Approach 1:

The patent incorporates force sensors within the aligner that continuously measure the force applied to teeth and transmit this data to a mobile device. This feedback mechanism allows patients and dentists to monitor force degradation in real-time, enabling timely alignment changes before the force becomes insufficient for effective treatment.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent pre-programmes the aligner with target force values and change intervals before treatment begins. The system proactively notifies patients and dentists when the aligner should be changed based on predetermined force degradation patterns, preventing treatment failure before it occurs.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If aligners are changed at regular intervals, then therapy effectiveness can be maintained, but there is no way to track progress or determine exact timing without trial and error

Engineering Contradiction:
Improvetherapy effectivenessVSAvoidtreatment progress information
Core Design Contradiction:
ReliabilityVSLoss of information

Solution Approach 1:

The force sensors provide continuous feedback on the actual force applied during treatment, allowing patients to see real-time data on their alignment progress. The mobile device displays graphs and information about force degradation, enabling informed decisions about when to change aligners based on actual treatment response rather than fixed schedules.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent replaces the traditional mechanical/clinical assessment method with electronic sensing and digital data collection. Force sensors electronically measure the physical quantity of force, and mobile devices digitally store and visualize treatment progress, eliminating the need for frequent clinical visits and subjective assessment.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Adaptability or versatility

If the plastic material deforms during wearing, then the aligner adapts to tooth movement, but the force applied to teeth is reduced

Engineering Contradiction:
Improvealigner adaptationVSAvoidforce applied to tooth
Core Design Contradiction:
Adaptability or versatilityVSForce

Solution Approach 1:

The force sensors continuously monitor the force output and provide feedback when degradation occurs. This allows the system to distinguish between beneficial adaptation (tooth movement) and harmful force loss, enabling timely intervention before the force becomes insufficient for continued effective treatment.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate determination of force applied to teeth, allowing for timely changes in aligners and ensuring consistent therapy effectiveness, using tools like mobile phone cameras and intraoral imaging devices for data visualization.

Implementation Method 1

determining the displacement of the at least two referencing features from each other relative to the initial state due to the application of force during the wearing of the aligner by the patient, by means of a recording obtained through a camera or another suitable means, e.g. for optical measurement

Methodology Applied
Scientific EffectOptical measurement: Photography

Implementation Method 2

In the course of wearing the aligner, the plastic material from which the aligner was manufactured deforms. As a result, the force applied to the tooth is reduced

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Data Source

PatentUS20240299136A1Plastic splints or aligners for use in the treatment of malocclusions based on force measurement
Publication Date: 2024.09.12 DENTSPLY SIRONA INC
  • US20240299136A1 patent drawing
  • US20240299136A1 patent drawing

AI summary

An aligner for use in the treatment of malocclusions/misalignments by using force measurement of the aligner on the teeth. The aligner has at least two referencing features located on it in the initial state. The referencing features are of such a size, about or at least 10 micrometers, that they can be accurately detected by a camera or other means. The referencing features are of an optical or topographic kind.