Aliphatic Polycarbonate Compositions with Olefinic Unsaturation

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Solution Overview

Problem

Current polymer compositions lack effective cross-linking capabilities via radical-promoted olefin polymerization, limiting their structural integrity and functional versatility.

Innovation Solution

Development of aliphatic polycarbonate compositions with olefinic unsaturation sites, allowing for radical-promoted olefin polymerizations, which enables cross-linking and chain extension through reactions with compounds like acrylates, styrenes, and vinyl ethers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If conventional polymer compositions are used, then manufacturing simplicity is maintained, but cross-linking capability and structural integrity are insufficient

Engineering Contradiction:
Improvecross-linking capabilityVSAvoidpolymer composition complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The patent combines aliphatic polycarbonate chains with olefinic unsaturation sites into a single polymer composition, merging the benefits of polycarbonate structural integrity with olefin cross-linking capability. This integration allows the material to achieve enhanced strength through cross-linking while maintaining relatively simple composition requirements.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The invention creates a composite polymer system where aliphatic polycarbonate chains containing olefinic unsaturation sites function as both the base polymer and the cross-linking substrate. This composite approach enables simultaneous achievement of structural integrity from the polycarbonate backbone and cross-linking enhancement from the olefinic sites.

Inventive Principle:
Principle #40Composite materials

2Reliability

If polymer compositions with cross-linking capability are developed, then structural integrity is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvestructural integrityVSAvoidmanufacturing process simplicity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The aliphatic polycarbonate chains contain inherent olefinic unsaturation sites that automatically provide cross-linking capability without requiring separate cross-linking agents or additional manufacturing steps. The polymer composition essentially cross-links itself through radical-promoted olefin polymerization, simplifying the manufacturing process while ensuring reliable structural integrity.

Inventive Principle:
Principle #25Self-service

3Productivity

If olefinic unsaturation sites are introduced in aliphatic polycarbonate chains, then cross-linking efficiency is improved, but polymer composition complexity increases

Engineering Contradiction:
Improvecross-linking efficiencyVSAvoidpolymer structure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The olefinic unsaturation sites are introduced at specific locations within the aliphatic polycarbonate chains (such as chain ends or specific repeating units), providing cross-linking capability where most needed while maintaining the overall simplicity of the polycarbonate structure. This localized introduction of functionality enhances cross-linking efficiency without requiring complex polymer structures throughout.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The introduction of olefinic unsaturation in aliphatic polycarbonate chains facilitates efficient cross-linking and chain extension, enhancing the mechanical and thermal properties of resulting polymers, such as improved heat distortion temperature and mechanical strength.

Implementation Method 1

aliphatic polycarbonate chains containing sites of olefinic unsaturation capable of participating in radical-promoted olefin polymerizations

Methodology Applied
Scientific EffectRadical polymerization: Photopolymerisation

Data Source

PatentEP2608767B1Polymer compositions and methods
Publication Date: 2023.07.26 SAUDI ARAMCO TECH CO
  • EP2608767B1 patent drawingFigure 1
  • EP2608767B1 patent drawingFigure 2
  • EP2608767B1 patent drawingFigure 3

AI summary

The present invention encompasses polymer compositions comprising aliphatic polycarbonate chains containing sites of olefinic unsaturation. In certain embodiments the aliphatic polycarbonate chains comprise sites of olefinic unsaturation capable of participating in radical-promoted olefin polymerizations. In certain embodiments, the invention encompasses composites formed by the polymerization or cross-linking of a combination of olefinic monomers and aliphatic polycarbonate chains containing sites of olefinic unsaturation.