Alkali Polysulfide Flow Battery Separator Design

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Solution Overview

Problem

Flow batteries and lithium sulfide batteries face challenges with energy density and polysulfide shuttle issues, which affect their cycling efficiency and charge/discharge performance.

Innovation Solution

An ion-selective separator composition with an alkali metal ion conducting film, a carbon layer, and an alkali metal ion conductor layer is used to separate the anode and cathode, along with an alkali-metal polysulfide catholyte and an electrolyte flushing system to enhance energy density and inhibit polysulfide shuttle.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If lithium polysulfide systems are used to improve charge carrying capacity, then power density is substantially improved, but the highly lithiated species become highly insoluble

Engineering Contradiction:
Improvepower densityVSAvoidsolubility of lithiated species
Core Design Contradiction:
PowerVSQuantity of substance

Solution Approach 1:

A carbon-coated separator is introduced as an intermediary component between the anode and catholyte. The carbon coating on the separator surface acts as a mediator that prevents direct contact and insoluble species accumulation, enabling the use of highly lithiated polysulfide species (Li2S2, Li2S) in the catholyte to achieve high power density while maintaining system stability through the intermediate carbon layer

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If polysulfide species are used to increase charge capacity, then energy storage capacity is improved, but polysulfide shuttle occurs contaminating the lithium anode or anolyte

Engineering Contradiction:
Improvecharge capacityVSAvoidpolysulfide shuttle contamination
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The carbon-coated separator serves as a physical intermediary barrier that blocks polysulfide species from crossing over to the anode side. The carbon coating on the separator surface prevents polysulfide shuttle while maintaining ion conductivity, thus preserving charge capacity without the harmful contamination effect

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

A thin carbon coating layer is applied to the separator surface. This thin film structure is sufficient to block polysulfide species transport while maintaining flexibility and ion conductivity. The carbon layer acts as a selective barrier that prevents polysulfide contamination without compromising the charge capacity provided by polysulfide species

Inventive Principle:
Principle #30Flexible shells and thin films

3Quantity of substance

If conventional flow battery systems are used, then large scale energy storage is achieved, but energy density and cycling issues occur

Engineering Contradiction:
Improveenergy storage capacityVSAvoidcycling performance
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The carbon-coated separator acts as a stable intermediary component that enables reliable cycling in large-scale flow battery systems. By preventing polysulfide shuttle and insoluble species accumulation, the carbon-coated separator maintains consistent performance over multiple cycles while preserving the large-scale energy storage capability of flow battery systems

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention changes the surface properties of the separator by applying a carbon coating. This parameter change in the separator surface characteristics improves wettability, prevents polysulfide adhesion, and enhances ion conductivity, thereby improving cycling performance while maintaining large-scale energy storage capacity

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution improves energy density and cycle efficiency while preventing polysulfide shuttle, leading to enhanced charge/discharge performance in a cost-effective manner.

Implementation Method 1

an alkali metal ion conducting separator film for separating the anode and the cathode

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Implementation Method 2

the electrolyte flows through an electrochemical cell from an electrolyte reservoir and is charged or discharged at an electrode

Methodology Applied
Scientific EffectElectrochemical reactions: Redox Reactions

Data Source

PatentUS11316220B2Alkali polysulphide flow battery
Publication Date: 2022.04.26 STORTERA LTD
  • US11316220B2 patent drawing
  • US11316220B2 patent drawing
  • US11316220B2 patent drawing

AI summary

An alkali polysulphide flow battery, components, systems and compositions for use with an alkali polysulphide flow battery and a method of manufacturing and operating a flow battery system are provided. An ion-selective separator composition for a battery having an anode and an alkali metal sulfide or polysulfide cathode is provided. The separator composition includes an alkali metal ion conducting separator film for separating the anode and the cathode, a carbon layer disposed to a cathode side of the film and an alkali metal ion conductor layer disposed to an anode side of the carbon layer.