Alkaline Battery Electrolyte Ratio for α-Nickel Hydroxide Utilization

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Solution Overview

Problem

The utilization rate of the positive electrode active material in alkaline storage batteries is not increased by replacing β-nickel hydroxide with α-nickel hydroxide, and α-nickel hydroxide is unstable in alkaline aqueous solutions, limiting battery capacity and stability.

Innovation Solution

An alkaline storage battery design using an electrode group with α-type nickel hydroxide as the positive electrode material, a specific solution/capacity ratio of 2.7 cm³/Ah or more, and an alkaline electrolyte solution, ensuring high utilization rate and capacity density.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If α-nickel hydroxide is used as positive electrode active material, then capacity density is improved, but utilization rate does not increase and composition stability deteriorates

Engineering Contradiction:
Improvecapacity densityVSAvoidcomposition stability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent changes the chemical composition parameters of α-nickel hydroxide by controlling the solid solution formation with specific metal elements (Co: 1-10 mass%, Al: 1-10 mass%, Mn: 1-10 mass%) to achieve both high capacity density and composition stability. This parameter optimization resolves the contradiction by finding the optimal compositional range that maintains structural stability while maximizing capacity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite material system where α-nickel hydroxide forms a solid solution with multiple metal elements (Co, Al, Mn). This composite approach enhances the intrinsic stability of α-nickel hydroxide while preserving its high capacity density, thereby resolving the contradiction between capacity improvement and stability maintenance.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If α-nickel hydroxide is used as positive electrode active material, then capacity density is improved, but utilization rate is not increased

Engineering Contradiction:
Improvecapacity densityVSAvoidutilization rate
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The patent optimizes the electrolyte composition parameters (NaOH concentration: 4-6 mass%, KOH concentration: 4-6 mass%) to match the modified α-nickel hydroxide electrode material. This parameter coordination enables both high capacity density and high utilization rate by improving ionic conductivity and electrochemical activity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces an optimized alkaline electrolyte solution as an intermediary that facilitates efficient charge transfer between the α-nickel hydroxide electrode and the external circuit. The specific electrolyte composition acts as a mediator that unlocks the full electrochemical potential of the electrode material, achieving high utilization rate alongside high capacity density.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The battery achieves a high utilization rate of 120% or more for the positive electrode active material without leakage, maintaining high capacity density and stability.

Implementation Method 1

β-nickel hydroxide (β-Ni(OH)2) is oxidized to nickel oxyhydroxide (β-NiOOH) by charging, with one electron reacting with one Ni atom

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 2

Ni(OH)2 + OH- → NiOOH + H2O + e-

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Implementation Method 3

an alkaline electrolyte solution in an amount of V (cm3) where V/Ah≥2.7

Methodology Applied
Scientific EffectIon transport: Ion Repulsion/Attraction

Data Source

PatentEP4679556A1Alkaline storage battery, and positive electrode plate and electrolyte solution for alkaline storage batteries
Publication Date: 2026.01.14 FDK CORP
  • EP4679556A1 patent drawingFigure 1
  • EP4679556A1 patent drawing
  • EP4679556A1 patent drawing

AI summary

[A Problem to be Solved] To increase a utilization rate of a positive electrode active material in an alkaline storage battery. [Solution] An alkaline storage battery 1 is an alkaline storage battery in which an electrode group formed by winding a positive electrode plate 3 and a negative electrode plate 4 with a separator 5 interposed therebetween is housed in an outer can together with an alkaline electrolyte solution. The positive electrode plate contains a positive electrode active material that contains nickel hydroxide. The nickel hydroxide is of an α-type. The alkaline electrolyte solution in the outer can is in an amount of V (cm3). The alkaline storage battery has a discharge capacity of Q (Ah). A solution/capacity ratio expressed by V/Q is 2.7 cm3/Ah or more.