Alkaline Solution Carbon Dioxide Capture and Electrolytic Regeneration

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Solution Overview

Problem

Conventional carbon capture technologies face challenges in capturing carbon dioxide from air, incur high operational costs, and struggle with transportation and utilization, particularly due to energy-intensive regeneration methods and high investment costs associated with alkaline solution processes.

Innovation Solution

A method and system utilizing an alkaline solution for carbon dioxide capture, followed by electrolytic regeneration to produce carbon dioxide, oxygen, and hydrogen, with optional catalytic conversion to hydrocarbons, which are used as industrial by-products, to reduce costs and enhance utilization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional liquid amine adsorption method is used to capture carbon dioxide from tail gas, then carbon dioxide capture efficiency is improved, but a large amount of steam is needed for regeneration which increases energy consumption and operation cost

Engineering Contradiction:
Improvecarbon dioxide capture efficiencyVSAvoidenergy consumption for regeneration
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent changes the regeneration method from thermal steam stripping to electrolytic regeneration. Instead of using high-temperature steam to desorb CO2 from the amine solution, the system uses electrolysis to directly decompose the carbamate species, generating CO2 gas, H2 gas, and regenerating the amine solution. This parameter change from thermal to electrical energy input significantly reduces the energy consumption and eliminates the need for large amounts of steam.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the mechanical/thermal regeneration system (steam generation and heat transfer equipment) with an electrochemical system (electrolytic cell). This substitution eliminates the need for complex thermal management infrastructure and reduces both energy consumption and equipment complexity while maintaining high capture efficiency.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Productivity

If conventional alkaline solution adsorption technology is used to capture carbon dioxide from air, then carbon dioxide capture is achieved, but the system design becomes complex and investment cost increases

Engineering Contradiction:
Improvecarbon dioxide capture capabilityVSAvoidsystem design complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent merges the carbon dioxide capture function with the regeneration function into a single integrated system. The amine solution simultaneously captures CO2 from air and is regenerated in-place through electrolysis, eliminating the need for separate capture and regeneration trains. This integration significantly simplifies the overall system design and reduces investment costs while maintaining capture capability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The amine solution serves multiple functions: it acts as both the CO2 capture medium and the electrolyte for regeneration. The same solution circulates between the absorption tower and the electrolytic cell, performing both capture and regeneration roles. This multi-functionality reduces the number of components needed and simplifies system architecture.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If conventional methods are used to capture carbon dioxide, then carbon dioxide can be captured, but transportation and utilization of the captured carbon dioxide remain unresolved challenges

Engineering Contradiction:
Improvecarbon dioxide capture amountVSAvoidtransportation and utilization challenges
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent converts the previously harmful CO2 emission into valuable chemical products. Instead of capturing CO2 only for storage or transport, the electrolytic regeneration process directly converts CO2 into H2 gas and regenerates the amine solution in-situ. The CO2 is transformed from a waste product requiring transportation into a useful chemical feedstock for hydrogen production, eliminating transportation needs and creating economic value.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

4Productivity

If solid membrane adsorption method is used to capture carbon dioxide, then capture efficiency is improved, but regeneration requires large amount of low-temperature steam which increases energy consumption

Engineering Contradiction:
Improvecarbon dioxide capture efficiencyVSAvoidenergy consumption for adsorbent regeneration
Core Design Contradiction:
ProductivityVSUse of energy by stationary object

Solution Approach 1:

The patent changes the regeneration mechanism from thermal desorption to electrochemical decomposition. Instead of heating the adsorbent with low-temperature steam to release CO2, the system uses electrolysis to directly decompose the CO2-amine complex at ambient or near-ambient temperatures. This parameter change from thermal to electrical energy input maintains high capture efficiency while dramatically reducing energy consumption.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces carbon dioxide emissions, addresses transportation and utilization challenges, and generates industrial by-products, thereby lowering investment costs and improving overall production profitability.

Implementation Method 1

performing, by using an alkaline solution, a capture process on carbon dioxide in a target component, to obtain an aqueous solution containing a carbonate

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Implementation Method 2

performing, on the aqueous solution containing the carbonate, an electrolytic regeneration process, to obtain an aqueous solution of a hydroxide, carbon dioxide produced by electrolysis, oxygen and hydrogen

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Implementation Method 3

performing, a catalytic reaction of the carbon dioxide produced by the electrolysis and the hydrogen, to obtain a hydrocarbon

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentUS20250018341A1Method and system for capturing and utilizing carbon dioxide
Publication Date: 2025.01.16 XECA TURBO TECH (BEIJING) CO LTD
  • US20250018341A1 patent drawing
  • US20250018341A1 patent drawing
  • US20250018341A1 patent drawing

AI summary

Disclosed are a method and a system for capturing and utilizing carbon dioxide. The method for capturing and utilizing the carbon dioxide includes: performing a capture process on carbon dioxide in a target component by using an alkaline solution, to obtain an aqueous solution containing a carbonate; performing an electrolytic regeneration process on the aqueous solution containing the carbonate, to obtain an aqueous solution of a hydroxide, carbon dioxide produced by electrolysis, oxygen and hydrogen; and performing a catalytic reaction of the carbon dioxide produced by the electrolysis and the hydrogen, to obtain a hydrocarbon.