Alkaline Laundry Detergent Polyester Stability

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Solution Overview

Problem

Existing alkaline liquid laundry detergent compositions face challenges with the stability and solubility of polyesters in alkaline environments, particularly when triethanolamine is present, leading to reduced soil release performance and turbidity issues.

Innovation Solution

A composition comprising at least 1 wt% triethanolamine, 5 wt% non-soap surfactant, and 0.5 wt% of a specific polyester with a defined molecular structure, along with additional surfactants and polyalkoxylated polyethyleneimine, which is prepared through a two-step process involving transesterification and polycondensation, ensuring stability and solubility in alkaline conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If polyesters are used in alkaline liquid laundry detergent compositions containing triethanolamine, then soil release properties are improved, but stability is worsened due to alkaline hydrolysis catalyzed by triethanolamine

Engineering Contradiction:
Improvesoil release performanceVSAvoidpolyester stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent modifies the chemical structure parameters of the polyester by incorporating specific cyclic carbonate units (formula I) with defined ratios of ethylene oxide and propylene oxide groups. This structural parameter change makes the polyester resistant to alkaline hydrolysis while preserving soil release properties. The cyclic carbonate structure with its specific molecular architecture prevents degradation by triethanolamine-catalyzed hydrolysis.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite polyester structure combining different structural units: cyclic carbonate units (formula I), polycarbonate units (formula II), and polyester units (formula III). This composite structure integrates the hydrolysis resistance of cyclic carbonate units with the soil release functionality of the overall polyester architecture, achieving both stability and performance.

Inventive Principle:
Principle #40Composite materials

2Reliability

If polyesters are incorporated into alkaline heavy duty washing liquids, then soil release power is enhanced, but solubility is worsened leading to turbidity

Engineering Contradiction:
Improvesoil release powerVSAvoidsolubility
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent optimizes the molecular weight and structural composition parameters of the polyester to achieve solubility in alkaline media. The specific ratio of cyclic carbonate units (formula I) containing ethylene oxide and propylene oxide groups, combined with polycarbonate and polyester units, creates a molecular structure that maintains solubility while providing effective soil release power in heavy duty washing liquids.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition achieves enhanced stability, solubility, and soil release properties, maintaining effective washing performance even after storage, with reduced foaming and improved handling characteristics.

Implementation Method 1

a two-step process involving transesterification and polycondensation

Methodology Applied
Scientific EffectTransesterification: Chemical Bonding

Implementation Method 2

a two-step process involving transesterification and polycondensation

Methodology Applied
Scientific EffectPolycondensation: Chemical Bonding

Implementation Method 3

triethanolamine, which is useful to neutralise anionic surfactants for use in alkaline compositions

Methodology Applied
Scientific EffectNeutralization: Chemical Bonding

Implementation Method 4

triethanolamine also catalyses the alkaline hydrolysis of many polyesters otherwise suitable for use in detergents

Methodology Applied
Scientific EffectHydrolysis: Hydrolysis

Data Source

PatentEP2880074B1Alkaline liquid laundry detergent compositions comprising polyesters
Publication Date: 2016.06.29 UNILEVER PLC
  • EP2880074B1 patent drawing
  • EP2880074B1 patent drawing
  • EP2880074B1 patent drawing

AI summary

An alkaline liquid laundry detergent composition comprising at least 1 wt% triethanolamine, at least 5 wt% non-soap surfactant and at least 0.5 wt% of a polyester according to the following formula (I) wherein R1 and R2 independently of one another are X-(OC2H4)n-(OC3H6)m wherein X is C1-4 alkyl, the -(OC2H4) groups and the -(OC3H6) groups are arranged blockwise and the block consisting of the -(OC3H6) groups is bound to a COO group or are HO-(C3H6), n is based on a molar average a number of from 12 to 120, preferably 40 to 50, m is based on a molar average a number of from 1 to 10, and a is based on a molar average a number of from 4 to 9. The inventive compositions comprise polyesters that have an advantageous stability in their alkaline environment and also possess advantageous soil release properties.