Alkaline Protease Mutant Gene Engineering for Enzyme Activity

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Solution Overview

Problem

Current alkaline protease-producing Bacillus strains have limited enzyme-producing capacity and high production costs, restricting their large-scale industrial application due to relatively low enzyme activity.

Innovation Solution

Employing error-prone PCR and DNA shuffling to mutate the alkaline protease gene from Bacillus clausii, followed by expression in Bacillus subtilis, Bacillus amyloliquefaciens, and Bacillus licheniformis systems to enhance enzyme activity, resulting in highly active alkaline protease mutants.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If Bacillus strains are used to produce alkaline protease, then the enzyme can be produced through microbial fermentation, but the enzyme-producing capacity is limited and production costs are high

Engineering Contradiction:
Improveenzyme-producing capacityVSAvoidproduction cost
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The patent applies parameter changes by modifying the gene sequence of alkaline protease through site-directed mutagenesis. Specific amino acid residues in the enzyme structure are changed to optimize catalytic efficiency and stability, thereby increasing enzyme activity and productivity while reducing production costs through more efficient fermentation

Inventive Principle:
Principle #35Parameter changes

2Reliability

If traditional chemical substances are used in leather manufacturing, then the treatment process is effective, but toxic substances harm safety and cause environmental pollution

Engineering Contradiction:
Improvetreatment effectivenessVSAvoidtoxicity and pollution
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent replaces chemical treatment methods with enzymatic treatment using alkaline protease in leather manufacturing. The enzyme specifically degrades non-fibrous proteins and non-colloid components in leather, achieving effective treatment without the toxicity and environmental pollution associated with traditional chemical substances

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Productivity

If alkaline protease activity is increased through genetic modification, then enzyme productivity improves, but the complexity of the production process increases

Engineering Contradiction:
Improveenzyme activityVSAvoidproduction process complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by conducting in-vitro directed evolution and site-directed mutagenesis before industrial production. The gene is optimized in advance to encode enzymes with improved activity and stability, allowing straightforward expression in Bacillus hosts without requiring complex process modifications during production

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The approach significantly increases the activity of alkaline protease, enabling its efficient production and application in industries such as detergents, food, and leather manufacturing, while reducing production costs and environmental impact.

Implementation Method 1

Employing error-prone PCR and DNA shuffling to mutate the alkaline protease gene from Bacillus clausii

Methodology Applied
Scientific EffectError-prone PCR:

Implementation Method 2

Employing error-prone PCR and DNA shuffling to mutate the alkaline protease gene from Bacillus clausii

Methodology Applied
Scientific EffectDNA shuffling:

Implementation Method 3

Protease, a hydrolase, can degrade protein molecules and polypeptides into small peptide chains and amino acids by catalyzing splitting of protein peptide bonds

Methodology Applied
Scientific EffectHydrolysis: Hydrolysis

Data Source

PatentUS11655464B2Alkaline protease mutant, and gene, engineered strain, preparation method and application thereof
Publication Date: 2023.05.23 SHANDONG LONGKETE ENZYME PREPARATION
  • US11655464B2 patent drawing
  • US11655464B2 patent drawing
  • US11655464B2 patent drawing

AI summary

An alkaline protease mutant, and a gene, engineered strain, a preparation method and application thereof are provided. The method comprises the following steps of extracting genome DNA of Bacillus clausii, performing PCR amplification to obtain a wild-type alkaline protease gene sequence, mutating the wild-type alkaline protease gene obtained by the amplification through an error-prone PCR, performing high-throughput screening to obtain a plurality of highly active alkaline protease genes, performing DNA shuffling on the highly active alkaline protease genes, and performing screening to obtain eight alkaline protease mutant genes with higher activity.