Alkaline Wing-Forming Agent for Gyoza Frying

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Solution Overview

Problem

Existing agents for forming wings on gyoza dumplings fail to achieve large spreading wings while suppressing frying unevenness and unfried residues on the fried surfaces.

Innovation Solution

An agent with a pH of not less than 8.3, comprising water, starches, grain flour, and optionally oil and emulsifier, is adhered to the gyoza dumpling surface, allowing for large spreading wings and reduced frying unevenness and unfried residue formation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Shape

If conventional agents containing water, grain flour, oil, and emulsifier are used to form wings on gyoza dumplings, then the wings can be formed through heating, but the wings do not spread sufficiently and frying unevenness and unfried residues develop on the fried surface

Engineering Contradiction:
Improvewing spreadVSAvoidfrying uniformity
Core Design Contradiction:
ShapeVSManufacturing precision

Solution Approach 1:

The patent applies parameter changes by adjusting the pH of the wing-forming agent to a highly alkaline range (pH 12.0 or higher). This chemical parameter modification fundamentally alters the properties of the agent, enabling it to form wings that spread extensively across the fried surface while simultaneously preventing frying unevenness and unfried residues. The alkaline pH changes the rheological and chemical characteristics of the agent, allowing it to achieve both large wing spread and uniform frying appearance.

Inventive Principle:
Principle #35Parameter changes

2Shape

If the agent for forming wings is applied to gyoza dumplings, then wings are formed on the fried surface, but unfried residues of the agent remain on the surface

Engineering Contradiction:
Improvewing formationVSAvoidunfried residue
Core Design Contradiction:
ShapeVSObject-generated harmful factors

Solution Approach 1:

The patent resolves this contradiction by changing the pH parameter of the wing-forming agent to highly alkaline (pH 12.0 or higher). This parameter change transforms the chemical properties of the agent, enabling complete frying without residue formation. The alkaline environment ensures that the agent fully cooks and integrates with the dumpling surface, eliminating the harmful unfried residue effect while maintaining effective wing formation.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent converts the potential harm of residue formation into a benefit by using highly alkaline pH. The extreme alkalinity ensures that the agent becomes highly reactive and cooks completely, transforming what would normally be a harmful residue into a beneficial crispy wing structure that integrates perfectly with the dumpling surface without leaving unwanted remnants.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The agent effectively forms large spreading wings on gyoza dumplings, minimizing frying unevenness and suppressing unfried residues, resulting in a visually appealing and uniformly cooked product.

Implementation Method 1

an agent for forming wings on gyoza dumplings, which is the material of the wing of gyoza dumpling, to the surface of gyoza dumplings and heating same

Methodology Applied
Scientific EffectGelatinization:

Implementation Method 2

heating (steaming and frying, etc.) in a frying pan, a gyoza dumpling frying machine or the like to give a fried gyoza dumpling

Methodology Applied
Scientific EffectDenaturation:

Data Source

PatentUS20220346421A1Agent for forming crispy wings on gyoza dumplings
Publication Date: 2022.11.03 AJINOMOTO CO INC
  • US20220346421A1 patent drawing
  • US20220346421A1 patent drawing
  • US20220346421A1 patent drawing

AI summary

An agent for forming wings on gyoza dumplings that has a pH of not less than 8.3, can form large spreading wings, suppress frying unevenness in the wings and fried surfaces, and suppress unfried residues.