Alkane Oxidation via AlkB Oxidoreductase Selectivity

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Solution Overview

Problem

Current methods for introducing heteroatom-containing functions into alkanes, such as hydroxyl, keto, and carboxy functions, often require toxic and environmentally harmful substances, and lack selective control, especially for terminal carbon atom oxidation, which is essential for producing valuable chemicals like alcohols, aldehydes, and carboxylic acids.

Innovation Solution

A biotechnological method using type alkB oxidoreductase, specifically from Pseudomonas putida GPO1, to selectively oxidize alkanes to carboxylic acids with a high ratio of carboxylic acid to alcohol products, achieving oxidation levels from alcohol to carboxylic acid, independent of fatty acid metabolism, and overexpressing the oxidation system for improved yield.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If conventional synthetic methods (halogenation under UV light) are used to introduce heteroatom-containing functions into alkanes, then the chemical saturation of alkanes can be overcome, but toxic and environmentally harmful substances (chlorine gas) must be used

Engineering Contradiction:
Improveability to introduce heteroatom-containing functionsVSAvoiduse of toxic substances
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The patent replaces conventional chemical synthesis methods (halogenation with chlorine gas under UV light) with a biotechnological method using type AlkB oxidoreductase. This enzymatic oxidation system selectively introduces oxygen-containing functions (hydroxyl, keto, carboxy) into alkanes without requiring toxic halogenating agents, thus substituting a harmful chemical process with a cleaner biological process

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention changes the reaction parameters by using controlled enzymatic oxidation instead of harsh chemical conditions. The type AlkB oxidoreductase catalyzes oxidation reactions under mild conditions with selective terminal carbon atom oxidation, producing a controlled mixture of oxidation products (alcohols, aldehydes, carboxylic acids) without the need for toxic reagents

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If oxidative introduction of heteroatom-containing functions is performed to overcome alkane inertness, then reactivity is improved, but complete oxidation to carbon dioxide occurs instead of selective oxidation

Engineering Contradiction:
Improvereactivity of alkaneVSAvoidselectivity of oxidation
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The type AlkB oxidoreductase acts as a selective intermediary that mediates the oxidation reaction between oxygen and the alkane substrate. The enzyme specifically catalyzes terminal carbon atom oxidation while preventing complete oxidation to carbon dioxide, producing a controlled mixture of partially oxidized products (alcohols, aldehydes, carboxylic acids) with a carboxylic acid to alcohol ratio greater than 1:1

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention achieves local selectivity by targeting only the terminal carbon atoms of the alkane chain for oxidation. The type AlkB oxidoreductase exhibits position-specific catalytic activity, oxidizing terminal methyl groups while leaving internal carbon atoms unaffected, thus preventing random oxidation throughout the molecule

Inventive Principle:
Principle #3Local quality

3Ease of manufacture

If existing biotechnological methods are used for alkane oxidation, then heteroatom-containing functions are introduced, but the oxidation is not selective for terminal carbon atoms

Engineering Contradiction:
Improveintroduction of oxygen-containing functionsVSAvoidselectivity for terminal carbon atom
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The type AlkB oxidoreductase serves as a highly selective intermediary that specifically recognizes and oxidizes terminal carbon atoms of alkanes. This enzymatic mediator provides position-specific catalysis, distinguishing terminal methyl groups from internal methylene groups, thereby achieving selective terminal oxidation that existing biotechnological methods cannot accomplish

Inventive Principle:
Principle #24Intermediary (Mediator)

4Adaptability or versatility

If multiple catalytic components are used for alkane oxidation, then oxidation to various levels is achieved, but the system complexity increases

Engineering Contradiction:
Improveoxidation levels achievedVSAvoidnumber of catalytic components
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The type AlkB oxidoreductase exhibits multi-functionality by catalyzing oxidation reactions to multiple levels (alcohol, aldehyde, carboxylic acid) using a single enzymatic system. This universal catalyst performs various oxidation transformations without requiring separate enzymatic components for each oxidation level, thus achieving versatility with simplicity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method achieves selective and controlled oxidation of terminal carbon atoms in alkanes, predominantly producing carboxylic acids with a high product ratio, reducing the formation of by-products on non-terminal carbon atoms, and utilizing a single catalytically active polypeptide, thus overcoming the limitations of existing methods.

Implementation Method 1

a method for oxidizing an alkane, comprising contacting the alkane with a type alkB oxidoreductase

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 2

using a type alkB oxidoreductase to prepare a mixture of oxidation products of an alkane

Methodology Applied
Scientific EffectEnzymatic catalysis: Enzyme

Data Source

PatentUS10053713B2Biological alkane oxidation
Publication Date: 2018.08.21 EVONIK OPERATIONS GMBH
  • US10053713B2 patent drawing
  • US10053713B2 patent drawing
  • US10053713B2 patent drawing

AI summary

The invention relates to a method for oxidizing an alkane, comprising contacting the alkane with a type alkB oxidoreductase and using a type alkB oxidoreductase to prepare a mixture of oxidation products of an alkane, wherein the ratio of carboxylic acid to alcohol in the oxidation products is preferably greater than 1:1.