Alkoxy-functional organohydrogensiloxane oligomer synthesis

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Solution Overview

Problem

The existing methods for preparing alkoxy-functional hydrogensiloxane oligomers suffer from the drawback of acetoxy groups being bonded to silicon atoms, leading to increased viscosity over time due to the release of acetic acid, which catalyzes condensation reactions and reduces the yield and selectivity to the beta-isomer.

Innovation Solution

A method involving the reaction of a polyorganohydrogensiloxane oligomer with an aliphatically unsaturated alkoxysilane in the presence of a platinum group metal catalyst and a hydro(acyloxy)-functional silicon compound, followed by distillation and treatment with sorbents and a compound like water or methanol to produce an acetoxy-free alkoxy-functional organohydrogensiloxane oligomer with high yield and selectivity to the beta-isomer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If dimethylacetoxysilane is used as a hydrosilylation reaction promoter to improve yield and regioselectivity, then the yield increases from 40% to 75% and beta-isomer selectivity increases from 70% to 88%, but acetoxy groups are bonded to silicon atoms in the final product causing viscosity to increase with time

Engineering Contradiction:
ImproveyieldVSAvoidviscosity stability
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The patent removes the harmful acetoxy groups from the final product structure by using alternative promoters that do not introduce these groups. The method employs a two-step process: first performing hydrosilylation with a promoter that gives high beta-isomer selectivity, then removing any remaining acetoxy groups through treatment with basic alumina or other basic materials, thereby extracting the harmful component while preserving the beneficial high yield and selectivity.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent converts the potentially harmful effect of acetoxy group presence into a beneficial purification process. By using basic alumina or other basic materials to treat the reaction product, the method exploits the basicity to selectively remove acetoxy groups through deacetylation, transforming the problem of acetoxy contamination into an opportunity for enhanced product purity and stability.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Productivity

If acetoxy groups are present in the final product to improve yield and selectivity, then the reaction efficiency increases, but the viscosity increases with time due to acetic acid release catalyzing condensation reactions

Engineering Contradiction:
Improvereaction efficiencyVSAvoidacetic acid release
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent extracts and removes the harmful acetoxy groups from the product structure through treatment with basic alumina or other basic materials. This extraction process eliminates the source of acetic acid release, preventing the catalytic condensation reactions that cause viscosity increase, while maintaining the high reaction efficiency achieved during the synthesis phase.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces basic alumina or other basic materials as intermediary substances that mediate the removal of acetoxy groups. These intermediaries facilitate the deacetylation process by providing a basic environment that promotes the elimination of acetoxy groups without interfering with the overall reaction efficiency or requiring extreme conditions.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If conventional hydrosilylation methods are used to prepare alkoxy-functional hydrogensiloxane oligomers, then the process is simple, but the yield is low (40%) and beta-isomer selectivity is poor (70:30 ratio)

Engineering Contradiction:
Improveprocess simplicityVSAvoidyield and selectivity
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent applies preliminary action by using a two-step process: first performing the hydrosilylation reaction under optimized conditions with a promoter to achieve high beta-isomer selectivity and yield, then performing a secondary treatment step to remove any acetoxy groups. This preliminary optimization of reaction conditions followed by purification maintains overall process simplicity while dramatically improving productivity.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent changes key reaction parameters including the introduction of specific promoters (dimethylacetoxysilane or other silane compounds), adjustment of reaction temperature, and modification of catalyst amounts to achieve high yield and beta-isomer selectivity. These parameter changes transform the conventional simple one-step process into an optimized two-step process with superior productivity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method achieves an alkoxy-functional organohydrogensiloxane oligomer with improved stability and selectivity, reducing acetoxy levels and maintaining low viscosity, thus enhancing the production of polyalkoxy-functional polyorganosiloxanes for use in condensation reaction curable compositions.

Implementation Method 1

reacting starting materials comprising: (A) a polyorganohydrogensiloxane oligomer of unit formula (I): (HR12 where R12 where each R12 is independently a monovalent hydrocarbon group of 1 to 6 carbon atoms, (B) an aliphatically unsaturated alkoxysilane, and (C) a platinum group metal catalyst

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 2

treating the distilled reaction product of step 2) with a treating agent comprising (E) a sorbent

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentEP3841157B1Method for the preparation use of an alkoxy-functional organohydrogensiloxane oligomer using purified starting materials and use of the oligomer
Publication Date: 2022.07.13 DOW SILICONES CORP
  • EP3841157B1 patent drawing
  • EP3841157B1 patent drawing
  • EP3841157B1 patent drawing

AI summary

A method for the preparation of an alkoxy-functional hydrogensiloxane oligomer includes reacting a polyorganohydrogensiloxane oligomer and an aliphatically unsaturated alkoxysilane in the presence of a hydrosilylation reaction and a promoter. The resulting reaction product is distilled, treated with a treating agent, and distilled again to produce the alkoxy-functional organohydrogensiloxane oligomer. The alkoxy-functional hydrogensiloxane oligomer can be reacted with polyorganosiloxane having an aliphatically unsaturated monovalent hydrocarbon group to form a polyalkoxy-functional polyorganosiloxane. The polyalkoxy-functional polyorganosiloxane can be formulated in condensation reaction curable compositions.