Alkyl Ester Quat Emulsifiers for Stable Cosmetic Formulations

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Solution Overview

Problem

Existing cationic emulsions for cosmetic applications face stability issues during long-term storage, especially at elevated temperatures, and have poor environmental sustainability, limiting their market adoption despite their moisturizing and film-forming properties.

Innovation Solution

Development of emulsions using alkyl ester quats with a specific formula, comprising a mass fraction of saturated, linear fatty acids and an alkyl radical, combined with a consistency regulator and cosmetic oil, which enhances stability and environmental profile while maintaining skin feel and application properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional cationic emulsifiers like distearyldimonium chloride are used, then good emulsifying performance and storage stability are achieved, but biodegradability and ecotoxicity are poor

Engineering Contradiction:
Improvestorage stabilityVSAvoidecotoxicity
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the chemical structure parameters of the cationic emulsifier by using alkyl ester quats with specific fatty acid compositions (saturated, linear fatty acids with 12-24 carbon atoms) and molecular architectures (MDIPA esters) to improve biodegradability and reduce ecotoxicity while maintaining emulsifying performance and storage stability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite emulsifier systems combining alkyl ester quats with specific consistency regulators and cosmetic oils to achieve both environmental compatibility and functional performance, creating a multi-component system that balances stability and ecotoxicity

Inventive Principle:
Principle #40Composite materials

2Object-affected harmful factors

If ester quats based on triethanolamine or methyldiethanolamine are used, then biodegradability is improved, but long-term stability at elevated temperatures deteriorates

Engineering Contradiction:
ImprovebiodegradabilityVSAvoidlong-term stability
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent modifies the molecular structure parameters by selecting specific alkyl radicals (1-6 carbon atoms) and acyl radicals with saturated, linear fatty acids (12-24 carbon atoms) to enhance thermal stability while preserving biodegradability, overcoming the limitations of conventional ester quats

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces specific structural features (saturated, linear fatty acid chains with 12-24 carbon atoms) at critical positions of the emulsifier molecule to provide localized stability enhancement without compromising the overall biodegradability of the molecule

Inventive Principle:
Principle #3Local quality

3Duration of action of moving object

If cationic emulsions with rich oils like petrolatum or mineral oil are used, then moisturizing effect is improved, but skin feel becomes greasy

Engineering Contradiction:
Improvemoisturizing effectVSAvoidgreasy skin feel
Core Design Contradiction:
Duration of action of moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent changes the physical parameters of the emulsion system by optimizing the ratio and type of cosmetic oils (including petrolatum or mineral oil) combined with the new cationic emulsifier to achieve rapid absorption and dry skin feel while maintaining long-lasting moisturizing effect

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The emulsions exhibit improved long-term stability, a pleasant skin feel, and enhanced biodegradability and ecotoxicity, allowing for the conversion of traditional cationic emulsion systems into more environmentally friendly options with comparable application properties.

Implementation Method 1

an alkyl ester quat of formula I... with good emulsifying performance

Methodology Applied
Scientific EffectSurfactant: Surfactant

Implementation Method 2

they exhibit rapid absorption into the skin and leave behind a very dry skin feel

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Data Source

PatentUS11547644B2Emulsions comprising cationic emulsifiers based on MDIPA ester quats
Publication Date: 2023.01.10 EVONIK OPERATIONS GMBH
  • US11547644B2 patent drawing
  • US11547644B2 patent drawing
  • US11547644B2 patent drawing

AI summary

An emulsion contains A) an alkyl ester quat of formula Iwherein R1 is an acyl radical of a fatty acid with a chain length of from 6 to 24 carbon atoms, with the proviso that a mass fraction of saturated, linear fatty acids with a chain length of from 12 to 24 carbon atoms, is more than 50% by weight, based on all acyl radicals R1, wherein R2 is an alkyl radical having 1 to 6 carbon atoms, wherein a=1-3 and b=1-3, with the proviso that a+b=4, B) at least one consistency regulator, and C) at least one cosmetic oil.