Alkyl Nitrate Additives for Fuel Autoignition and Emission Control

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Solution Overview

Problem

Current fuel additives fail to effectively enhance autoignition reactivity and cetane/octane ratings in hydrocarbon-based fuels, leading to suboptimal engine performance and increased NOx emissions.

Innovation Solution

Incorporating alkyl nitrate additives, specifically substituted C5 alkyl nitrates, into hydrocarbon-based fuels to improve autoignition reactivity, reducing the need for conventional additives and lowering NOx emissions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional fuel additives are used to enhance autoignition reactivity, then engine performance is improved, but NOx emissions increase

Engineering Contradiction:
Improveengine performanceVSAvoidNOx emissions
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the chemical parameters of the fuel additive by using alkyl nitrates with specific carbon chain lengths (C5-C10) and particular molecular structures. This parameter change allows achieving the desired autoignition reactivity improvement while producing fewer NOx emissions compared to conventional additives, thus resolving the contradiction between engine performance and harmful emissions.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite fuel formulations that combine hydrocarbon-based fuels with specific alkyl nitrate additives. This composite approach creates a synergistic effect where the alkyl nitrate component enhances autoignition reactivity without proportionally increasing NOx emissions, thereby improving engine performance while mitigating harmful emissions.

Inventive Principle:
Principle #40Composite materials

2Reliability

If higher concentrations of fuel additives are used to achieve desired cetane and octane ratings, then autoignition reactivity is improved, but additive consumption increases

Engineering Contradiction:
Improveautoignition reactivityVSAvoidadditive concentration
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent utilizes alkyl nitrates with optimized carbon chain lengths (specifically C5-C10) and controlled levels of branching. These parameter changes in the additive's molecular structure result in higher effectiveness per unit concentration, allowing achievement of desired cetane and octane ratings with lower additive concentrations, thus improving autoignition reactivity while reducing additive consumption.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The alkyl nitrate additives enhance autoignition reactivity, allowing for reduced additive concentrations to achieve desired cetane and octane ratings, while minimizing NOx emissions, thereby improving engine efficiency and compliance with regulatory standards.

Implementation Method 1

The additive improves an autoignition reactivity of the hydrocarbon-based fuel

Methodology Applied
Scientific EffectAutoignition: Combustion

Data Source

PatentUS11814595B1Additives for improving autoignition reactivity of hydrocarbon-based fuels
Publication Date: 2023.11.14 NATIONAL TECHNOLOGY & ENGINEERING SOLUTIONS OF SANDIA LLC
  • US11814595B1 patent drawing
  • US11814595B1 patent drawing
  • US11814595B1 patent drawing

AI summary

According to various aspects, an additive for a hydrocarbon-based fuel has a formula (I), in which R1, R2, and R3 are each independently selected from —H, —CH3, or —CH2CH3, and at least one of R1, R2, or R3 is not —H. The additive improves an autoignition reactivity of the hydrocarbon-based fuel. The additive can be present in the fuel composition including the additive and the hydrocarbon-based fuel in an amount of 0.1% by volume to 5% by volume. The hydrocarbon-based fuel can comprise gasoline or diesel.