Selective Alkynol Hydrogenation via Phosphorus Additive

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Solution Overview

Problem

The hydrogenation of alkynols to alkenols faces challenges such as non-selective conversion, over-hydrogenation, and the formation of undesired side products, which complicates the separation of the desired alkenol from the starting material and by-products.

Innovation Solution

The use of a palladium catalyst supported on a carrier in the presence of an organic phosphorus compound with two or more phosphino groups as an additive, which selectively reduces the carbon-carbon triple bond to a double bond without modifying other functional groups, thereby minimizing over-hydrogenation and side product formation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If high conversion is pursued to maximize product yield, then the amount of desired alkenol increases, but separation difficulty increases because the starting material and product become difficult to separate

Engineering Contradiction:
ImproveconversionVSAvoidseparation difficulty
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The invention changes the chemical parameters of the catalyst system by introducing a phosphorus compound modifier to the palladium catalyst. This parameter change alters the catalyst's selectivity and activity, enabling high conversion while maintaining ease of separation through controlled reaction conditions.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If conventional palladium catalysts are used for hydrogenation, then the reaction proceeds, but over-hydrogenation occurs converting alkenol to alkanol in significant amounts

Engineering Contradiction:
Improvereaction rateVSAvoidselectivity
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The phosphorus compound acts as an intermediary substance that modifies the palladium catalyst's interaction with the alkynol. This intermediary modifier selectively enhances the catalyst's ability to stop hydrogenation at the alkenol stage, preventing over-hydrogenation to alkanol while maintaining productive reaction rate.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention changes the catalytic parameters by introducing the phosphorus compound, which alters the electronic and steric properties of the palladium catalyst. This parameter modification enables the catalyst to distinguish between the triple bond and double bond, achieving high selectivity for alkenol formation.

Inventive Principle:
Principle #35Parameter changes

3Manufacturing precision

If protecting groups are used to prevent non-selective hydrogenation, then selectivity improves, but additional steps of protection and deprotection are required increasing time and cost

Engineering Contradiction:
ImproveselectivityVSAvoidprocess time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The invention extracts the selectivity function from the protecting group strategy and integrates it directly into the catalyst system through the phosphorus compound modifier. This eliminates the need for separate protection and deprotection steps while maintaining high selectivity, thereby reducing process time.

Inventive Principle:
Principle #2Taking out (Extraction)

4Manufacturing precision

If the carbon-carbon triple bond is hydrogenated to double bond, then the desired alkenol is formed, but other functional groups may also be hydrogenated leading to non-selective conversion

Engineering Contradiction:
ImproveselectivityVSAvoidside product formation
Core Design Contradiction:
Manufacturing precisionVSObject-generated harmful factors

Solution Approach 1:

The phosphorus compound modifier imparts local quality changes to the catalyst surface, creating specific active sites that are highly selective for the triple bond hydrogenation. This local modification ensures that only the desired alkyne group reacts while other functional groups remain unaffected, preventing non-selective conversion and side product formation.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach achieves high conversion and selectivity, reducing over-hydrogenation and side product formation, allowing for efficient production of alkenols with improved separation characteristics.

Implementation Method 1

hydrogenation of alkynols to alkenols by hydrogen in the presence of a hydrogenation catalyst which is palladium supported on a carrier

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 2

in the presence of an additive which is an organic phosphorus compound bearing either a phosphino or a phosphine oxide group

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentEP3976569B1Selective hydrogenation of alkynols to alkenols in the presence of a phosphorus compound
Publication Date: 2023.11.08 DSM IP ASSETS BV
  • EP3976569B1 patent drawing
  • EP3976569B1 patent drawing
  • EP3976569B1 patent drawing

AI summary

The present invention relates to a process of hydrogenating an aIkynoI selectively to an alkenol by hydrogen using a hydrogenation catalyst which is palladium supported on a carrier in the presence of an additive which is an organic phosphorus compound bearing either a phosphine or a phosphine oxide group and with the proviso that if the additive bears a phosphino group that the additive bears two or more phosphino groups.