All-directions Embedded Module With Side Wall Circuits

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Solution Overview

Problem

Existing electronic device packaging structures limit package flexibility and signal transmission paths due to the inability of embedded passive components to achieve all-directional conduction, requiring complex manufacturing processes.

Innovation Solution

The development of an all-directions embedded module with a substrate layer and outer circuit layers, featuring side wall circuits and conductive holes for multi-directional connectivity, allowing for flexible arrangement and increased signal transmission paths without the need for encapsulation in an insulating substrate.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If passive components are placed horizontally in cavities and more layers are added, then the embedded passive components can be embedded in circuit boards, but the embedded passive components cannot achieve all-directions conduction, which limits package flexibility and signal transmission paths

Engineering Contradiction:
Improvepackage flexibilityVSAvoidpackaging processes complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent transitions from traditional horizontal planar embedding to three-dimensional embedding where passive components are positioned vertically and diagonally within the circuit board. Conductive vias connect component terminals to circuit traces on multiple layers, enabling signal transmission in multiple spatial dimensions (X, Y, Z axes) rather than仅限于平面方向,从而实现all-directions conduction并提升package flexibility

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent embeds passive components within cavities formed in the circuit board structure, nesting components inside the board volume rather than placing them on the surface. Multiple circuit layers are nested around the embedded components, with conductive vias penetrating through the board to connect component terminals to external circuits, creating a compact three-dimensional integrated structure that reduces packaging complexity

Inventive Principle:
Principle #7Nested doll (Nesting)

2Quantity of substance

If passive components are placed horizontally in cavities, then components can be embedded, but signal transmission paths are limited and packaging processes become more complex

Engineering Contradiction:
Improvesignal transmission pathsVSAvoidpackaging processes
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent creates multiple signal transmission paths by routing signals through conductive vias that connect embedded component terminals to circuit traces on different layers. This three-dimensional via structure enables signals to travel vertically and diagonally through the board, multiplying the number of available transmission paths compared to traditional planar routing, thereby increasing the quantity of signal transmission paths without proportionally increasing packaging complexity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS11483931B2All-directions embeded module, method for manufacturing the all-directions embeded module, and all-directions packaging structure
Publication Date: 2022.10.25 HONGQISHENG PRECISION ELECTRONICS (QINHUANGDAO) CO LTD
  • US11483931B2 patent drawing
  • US11483931B2 patent drawing
  • US11483931B2 patent drawing

AI summary

An all-directions embedded module includes a substrate layer, many first embedded pads, many second embedded pads, and many side wall circuits. The substrate layer comprises a first surface, a second surface opposite to the first surface, and a plurality of side surfaces connected to the first surface and the second surface. The first embedded pads is formed on the first surface. The second embedded pads is formed on the second surface. The side wall circuits embedded in the substrate layer and exposed from the side surfaces. The all-directions embedded module further includes a plurality of first connecting circuits formed on the first surface and a plurality of second connecting circuits formed on the second surface. The first embedded pads is connected to the side wall circuits by the first connecting circuits. The second embedded pads is connected to the side wall circuits by the second connecting circuits.