All-Solid Battery Interlayer Reduces Resistance
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Solution Overview
Problem
All-solid secondary batteries face challenges with interfacial resistance and lifespan deterioration due to lithium metal deposition and side reactions with the solid electrolyte, leading to potential short circuits and reduced safety.
Innovation Solution
A negative electrode-solid electrolyte sub-assembly is introduced, featuring a carbonaceous negative active material layer with an interlayer composed of a composite including a metal material and lithium ion conductor, which reduces interfacial resistance and buffers volume expansion, preventing cracking and improving cycle characteristics.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Quantity of substance
If lithium metal is used as negative active material to increase energy density, then capacity density is improved (about 10 times that of graphite), but interfacial resistance increases and lifespan deteriorates due to side reactions with solid electrolyte
Solution Approach 1:
A buffer layer comprising a metal element (such as Al, Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Ga, Ge, In, Sn, Sb, or their alloys) is introduced between the lithium metal negative active material and the solid electrolyte. This intermediary buffer layer prevents direct contact and side reactions between lithium metal and the solid electrolyte, thereby reducing interfacial resistance and improving lifespan while maintaining the high capacity density of lithium metal.
2Use of energy by moving object
If lithium metal is used as negative active material, then energy density is improved, but short circuit risk increases due to lithium metal deposition and side reactions
Solution Approach 1:
The buffer layer acts as a protective intermediary between lithium metal and the solid electrolyte, preventing harmful side reactions and lithium metal deposition that could lead to short circuits. This allows the system to maintain high energy density from lithium metal while eliminating the associated safety risks.
3Reliability
If carbonaceous negative active material is used, then safety is improved by avoiding flammable organic solvents, but capacity density is reduced (about 1/10 that of lithium metal)
Solution Approach 1:
The invention merges the safety advantages of carbonaceous materials (or absence of flammable organic solvents) with the high capacity density of lithium metal. By using lithium metal as the negative active material in an all-solid battery configuration without flammable organic solvents, and adding a protective buffer layer, the system achieves both high safety and high capacity density simultaneously.
4Reliability
If interlayer with metal material and lithium ion conductor is introduced, then interfacial resistance is reduced and cycle stability is enhanced, but device complexity increases
Solution Approach 1:
The buffer layer serves as a simple yet effective intermediary structure between the negative active material and solid electrolyte. While it does add a layer to the structure, the buffer layer can be formed by straightforward methods such as sputtering, evaporation, or chemical deposition, and uses common metal elements, thus minimizing the increase in device complexity while delivering significant improvements in interfacial resistance and cycle stability.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution effectively reduces interfacial resistance, enhances cycle stability, and prevents short circuits, thereby improving the safety and performance of all-solid secondary batteries.
Implementation Method 1
an interlayer on the first negative active material layer; and a solid electrolyte on the interlayer and opposite the first negative active material layer, wherein the interlayer includes a composite including a first metal material and a lithium ion conductor
Implementation Method 2
the interlayer includes a composite including a first metal material and a lithium ion conductor... buffers volume expansion, preventing cracking
Data Source
Figure 1A
Figure 1B
Figure 2A
AI summary
A negative electrode-solid electrolyte sub-assembly for an all-solid secondary battery, the sub-assembly including: a negative electrode current collector; a first negative active material layer on the current collector; an interlayer on the first negative active material layer; and a solid electrolyte on the interlayer and opposite the first negative active material layer, wherein the interlayer includes a composite including a first metal material and a lithium ion conductor, wherein the first metal material includes a first metal, an alloy including the first metal and lithium, a compound including the first metal and lithium, or a combination thereof, wherein the first negative active material layer includes a carbonaceous negative active material, and optionally a first negative active material including a second metal, a metalloid, or a combination thereof.