Alloy Negative Electrode Active Material with 10 nm Oxide Layer

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Graphite-based negative electrode active materials in lithium ion batteries face challenges with capacity deterioration due to significant volume expansion and contraction during charging/discharging, leading to reduced electron conductivity and short battery life.

Innovation Solution

A negative electrode active material comprising a powder material with an alloy phase that undergoes thermoelastic diffusionless transformation, coated with an oxide layer of thickness not exceeding 10 nm, to mitigate strain and enhance discharge capacity and cycle characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If alloy-based negative electrode active materials are used to increase capacity, then discharge capacity per volume is improved, but charge-discharge cycle characteristics deteriorate due to large volume expansion and contraction

Engineering Contradiction:
Improvedischarge capacity per volumeVSAvoidcharge-discharge cycle characteristics
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent applies parameter changes by controlling the oxide layer thickness to not more than 10 nm. This specific parameter control allows the alloy-based negative electrode active material to achieve high discharge capacity per volume while maintaining good charge-discharge cycle characteristics, resolving the contradiction between capacity and reliability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses composite materials by forming an oxide layer on the surface of the alloy-based negative electrode active material. This composite structure (alloy core + oxide shell) enables the material to benefit from both the high capacity of the alloy and the stability provided by the oxide layer, improving cycle characteristics while maintaining high discharge capacity

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If alloy-based negative electrode active materials undergo repeated charging and discharging, then battery capacity increases, but cracking occurs in the negative electrode compound leading to rapid capacity decrease

Engineering Contradiction:
Improvebattery capacityVSAvoidstructural integrity of negative electrode compound
Core Design Contradiction:
Quantity of substanceVSStrength

Solution Approach 1:

The patent applies beforehand cushioning by pre-forming an oxide layer on the surface of the alloy-based negative electrode active material before battery assembly. This oxide layer acts as a protective cushion that absorbs and distributes the stress from volume expansion and contraction during charging and discharging, preventing cracking in the negative electrode compound and maintaining structural integrity throughout the battery's operational life

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly improves discharge capacity per volume and charge-discharge cycle characteristics by relaxing strain through thermoelastic diffusionless transformation and controlling the oxide layer thickness, resulting in higher capacity retention and extended battery life.

Implementation Method 1

The powder material contains an alloy phase which undergoes thermoelastic diffusionless transformation when releasing metal ions or occluding metal ions

Methodology Applied
Scientific EffectThermoelastic diffusionless transformation: Phase Change

Implementation Method 2

The oxide layer is formed on the surface of the powder material, and has a thickness of not more than 10 nm. The negative electrode active material can improve the discharge capacity per volume and the charge-discharge cycle characteristics

Methodology Applied
Scientific EffectStrain relaxation: Stress Relaxation

Data Source

PatentUS10230103B2Negative electrode active material, negative electrode and battery
Publication Date: 2019.03.12 NIPPON STEEL CORPORATION
  • US10230103B2 patent drawing
  • US10230103B2 patent drawing
  • US10230103B2 patent drawing

AI summary

Provided is a negative electrode active material that can improve the discharge capacity per volume and charge-discharge cycle characteristics. The negative electrode active material of the present embodiment includes a powder material and an oxide layer. The powder material contains an alloy phase which undergoes thermoelastic diffusionless transformation when releasing metal ions or occluding the metal ions. The oxide layer is formed on the surface of the powder material, and has a thickness of not more than 10 nm.