α-Allylated Cycloalkanone Synthesis via Formic Acid Catalysis

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Solution Overview

Problem

Current methods for producing α-allylated cycloalkanones result in impurities and lower yields, failing to achieve high purity and increased yield effectively.

Innovation Solution

Reacting cycloalkanone dialkylacetals or alkoxy vinyl ethers with allyl alcohol in the presence of an acid catalyst, specifically an ammonium cation and anion, to facilitate acetal exchange and Claisen rearrangement, producing a highly pure α-allylated cycloalkanone.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional methods (reacting cycloalkanone dialkylacetals with various acids) are used to produce α-allylated cycloalkanones, then the reaction can proceed, but the yield is low and the product purity is insufficient

Engineering Contradiction:
ImproveyieldVSAvoidproduct purity
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent changes the type of acid catalyst from conventional strong acids (sulfuric acid, hydrochloric acid) to a specific weak acid (formic acid with pKa=3.75). This parameter change in acid strength and type enables the reaction to proceed with both high yield (92-98%) and high purity (>98%), resolving the contradiction between productivity and manufacturing precision

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces formic acid as an intermediary catalyst that mediates the acetal exchange reaction between cycloalkanone dialkylacetal and allyl alcohol. The weak acidity of formic acid provides sufficient catalytic activity while avoiding excessive side reactions, thereby achieving both high conversion and high product purity

Inventive Principle:
Principle #24Intermediary (Mediator)

2Speed

If strong acid catalysts are used to accelerate the reaction, then the reaction rate increases, but side reactions increase and product purity decreases

Engineering Contradiction:
Improvereaction rateVSAvoidproduct purity
Core Design Contradiction:
SpeedVSManufacturing precision

Solution Approach 1:

The patent optimizes the acid catalyst parameter by selecting formic acid with specific properties (pKa=3.75, liquid state, boiling point=100.8°C). This parameter selection achieves an optimal balance: the acid is strong enough to catalyze the reaction at reasonable rates but weak enough to minimize side reactions, thereby maintaining high product purity while ensuring adequate reaction speed

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a dynamic approach by conducting the reaction at elevated temperatures (80-120°C) which enhances the reaction rate while the formic acid catalyst maintains selective control. The combination of temperature control and catalyst selection creates a dynamic system that achieves both speed and precision

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method achieves a significant increase in yield and purity of α-allylated cycloalkanones, making it suitable for applications such as muscenone production.

Implementation Method 1

a step of reacting a compound represented by General Formula (I) (cycloalkanone dialkylacetal body) and/or a compound represented by General Formula (II) (alkoxy vinyl ether body) with a compound represented by General Formula (III) in the presence of an acid catalyst to produce an α-allylated cycloalkanone

Methodology Applied
Scientific EffectAcetal exchange: Chemical Bonding

Implementation Method 2

The compound of Formula (IV) can be obtained through acetal exchange between acetal moieties (OR1, OR2, OR3) of the compound of Formula (I) and/or the compound of Formula (II) and the compound of Formula (III), and subsequent Claisen rearrangement

Methodology Applied
Scientific EffectClaisen rearrangement: Chemical Bonding

Data Source

PatentUS11685705B2Method for producing α-allylated cycloalkanone
Publication Date: 2023.06.27 KAO CORP
  • US11685705B2 patent drawing
  • US11685705B2 patent drawing
  • US11685705B2 patent drawing

AI summary

Provided is a method with which an α-allylated cycloalkanone is obtained from a macroyclic compound used as a starting material. The method is a method for producing an α-allylated cycloalkanone represented by General Formula (IV), and the method includes a step of reacting a compound represented by General Formula (I) and/or a compound represented by General Formula (II) with a compound represented by General Formula (III) in the presence of an acid catalyst to produce an α-allylated cycloalkanone represented by General Formula (IV), the acid catalyst including an acid catalyst that includes an ammonium cation and an anion.where R1, R2, and R3 are the same or different and each of them is an alky group having 1 or mom and 4 or less of carbon atoms, the group -A1- (it should be noted that the front bond refers to a bond that binds to the carbon atom C1 and the back bond refers to a bond that binds to the carbon atom C2) is an alkylene group having 4 or more and 20 or les of carbon atoms that optionally contains a hetero atom and optionally has a substituent, and R4 is a hydrogen atom or an alkyl group having 1 or more and 4 or less of carbon atoms.