Al/Mg-Doped LiCoO2 Cathode Coating for High-Voltage Stability

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Solution Overview

Problem

Rechargeable lithium batteries using lithium cobalt oxide as a positive electrode material face challenges with capacity reduction due to phase transition and side reactions at high voltages, leading to instability and reduced cycle-life characteristics.

Innovation Solution

A positive electrode active material is developed by doping lithium cobalt-based oxides with aluminum and magnesium, and applying an aluminum coating layer to stabilize the structure, with varying particle sizes and concentrations to enhance stability and capacity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If lithium cobalt oxide is used as positive electrode material to achieve high theoretical capacity (274 mAh/g), then capacity is improved, but phase transition occurs at high voltages causing capacity reduction and stability deterioration

Engineering Contradiction:
ImprovecapacityVSAvoidstability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent applies composite materials by combining lithium cobalt oxide with aluminum and magnesium doping elements, creating a multi-component composite structure. The aluminum and magnesium atoms are incorporated into the lithium cobalt oxide lattice, forming a composite material that maintains the high capacity of lithium cobalt oxide while adding structural stability through the dopant elements, thereby resolving the contradiction between capacity and stability

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent changes the chemical composition parameters of the positive electrode material by introducing aluminum and magnesium doping. This parameter change modifies the crystal structure and electronic properties of lithium cobalt oxide, enabling it to maintain structural integrity at high voltages while preserving high capacity, thus resolving the stability-capacity contradiction

Inventive Principle:
Principle #35Parameter changes

2Use of energy by moving object

If high voltage charging and discharging is performed to achieve high energy density, then energy density is improved, but irreversible phase transition and side reactions with electrolyte occur

Engineering Contradiction:
Improveenergy densityVSAvoidcycle-life characteristics
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent applies preliminary action by pre-doping aluminum and magnesium into the lithium cobalt oxide structure before battery operation. This preliminary modification of the material structure prevents irreversible phase transitions and reduces side reactions with the electrolyte during subsequent high-voltage charging and discharging cycles, thereby maintaining both high energy density and long cycle-life

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The aluminum and magnesium doping elements act as a protective cushioning mechanism that preemptively stabilizes the crystal structure against high-voltage stress. This beforehand cushioning prevents the harmful effects of irreversible phase transitions and electrolyte decomposition, allowing the battery to operate at high voltages for improved energy density without sacrificing cycle-life

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Reliability

If aluminum coating layer is applied to stabilize structure at high voltage, then stability is improved, but manufacturing complexity increases

Engineering Contradiction:
ImprovestabilityVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the doping and coating processes by incorporating aluminum and magnesium simultaneously during the synthesis of lithium cobalt oxide. This merging of functions eliminates the need for separate doping and coating manufacturing steps, reducing manufacturing complexity while achieving both structural stabilization and surface protection in a single integrated process

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides high stability at high voltage, low resistance, and improved cycle-life characteristics, resulting in high-capacity and high-energy-density rechargeable lithium batteries.

Implementation Method 1

a first positive electrode active material including a first lithium cobalt-based oxide doped with aluminum and magnesium

Methodology Applied
Scientific EffectDoping: Dopants

Implementation Method 2

the first positive electrode active material and the second positive electrode active material each include aluminum coating layers on particle surfaces

Methodology Applied
Scientific EffectCoating/Deposition: Deposition (physical)

Implementation Method 3

performing a heat treatment to obtain a first positive electrode active material including an aluminum coating layer

Methodology Applied
Scientific EffectHeat treatment: Heat Treatment

Data Source

PatentUS20250333327A1Positive electrode active materials, preparation methods of positive electrode active materials, positive electrodes, and rechargeable lithium batteries
Publication Date: 2025.10.30 SAMSUNG SDI CO LTD
  • US20250333327A1 patent drawing
  • US20250333327A1 patent drawing
  • US20250333327A1 patent drawing

AI summary

A positive electrode active material includes a first positive electrode active material including a first lithium cobalt-based oxide doped with aluminum and magnesium, and a second positive electrode active material including a second lithium cobalt-based oxide doped with aluminum and magnesium. An average particle diameter (D50) of the second positive electrode active material is less than an average particle diameter (D50) of the first positive electrode active material. The first positive electrode active material and the second positive electrode active material each include an aluminum coating layer on particle surfaces, with the aluminum coating layer of the first positive electrode active material being in a form of a shell that continuously surrounds the particle surfaces. An aluminum content based on 100 at % of cobalt and aluminum as measured by energy profiling energy dispersive spectroscopy (EP-EDS) on the surface of the first positive electrode active material is about 6 at % to about 10 at %.