AlN Electro-Optic Modulator With Doped Polysilicon Grating Electrodes

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Solution Overview

Problem

Conventional electro-optic modulators using lithium niobate (LN) suffer from low modulation efficiency and integration challenges, while aluminum nitride (AlN) modulators have very low modulation efficiency due to their small Pockels coefficient and require electrodes to be placed far from the waveguide to avoid optical loss, leading to inefficient performance.

Innovation Solution

The use of doped polysilicon sub-wavelength gratings as electrodes for AlN modulators, which are embedded in silicon oxide layers, allows for closer placement to the waveguide, enhancing modulation efficiency by reducing the equivalent separation between electrodes and maintaining low optical loss.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If AlN modulators use conventional electrode placement far from the waveguide, then optical loss is reduced, but modulation efficiency becomes very low (about 200 V·cm)

Engineering Contradiction:
Improveoptical lossVSAvoidmodulation efficiency
Core Design Contradiction:
Loss of energyVSProductivity

Solution Approach 1:

The electrode structure is segmented into sub-wavelength grating fingers rather than a continuous electrode. This segmentation allows the electrode to be placed closer to the waveguide while maintaining low optical loss by reducing the effective interaction area with the optical mode, thus resolving the contradiction between proximity (for efficiency) and distance (for low loss).

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The electrode geometry is changed from a continuous structure to a sub-wavelength grating structure with specific finger dimensions and spacing. This parameter change enables the electrode to achieve both close proximity to the waveguide for high field overlap and sufficient separation through the grating periodicity to minimize optical loss, achieving Vπ·Lπ of approximately 17.2 V·cm.

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If conventional LN modulators are fabricated using proton exchange or titanium diffusion, then modulator functionality is achieved, but index contrast is low leading to poor optical confinement and low modulation efficiency

Engineering Contradiction:
Improvefabrication processVSAvoidmodulation efficiency
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The waveguide structure uses a composite material system with AlN core layer deposited on silicon substrate with silicon oxide cladding layers. This composite structure achieves high index contrast for poor optical confinement without compromising fabrication ease, as AlN is CMOS compatible and can be deposited using standard semiconductor processes.

Inventive Principle:
Principle #40Composite materials

3Productivity

If LNOI modulators are used to improve performance, then modulation efficiency and optical confinement are significantly improved, but cost increases and monolithic integration on silicon platform becomes difficult

Engineering Contradiction:
Improvemodulation efficiencyVSAvoidintegration capability
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent replaces expensive LNOI material with cheaper AlN material that is CMOS compatible. Although AlN has lower intrinsic Pockels coefficient, the sub-wavelength grating electrode structure compensates for this by enhancing field overlap, achieving comparable performance at lower cost with full silicon platform integration capability.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

4Productivity

If doped polysilicon sub-wavelength gratings are used as electrodes, then equivalent separation between electrodes is reduced enhancing modulation efficiency, but optical loss may increase due to closer placement

Engineering Contradiction:
Improvemodulation efficiencyVSAvoidoptical loss
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The sub-wavelength grating parameters (finger width, spacing, period, depth) are optimized to achieve the right balance. The grating period is kept below the optical wavelength to prevent diffraction, while the fill factor and finger dimensions are tuned to maximize electrical field overlap with the optical mode while minimizing optical absorption and scattering losses in the doped polysilicon.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed modulator achieves performance comparable to commercial LN modulators with improved integration capabilities on a silicon platform, reducing Vπ·Lπ to approximately 17.2 V·cm and enabling high-speed operation up to 1-40 GHz.

Implementation Method 1

The electro-optic modulator may be configured to modulate the optical light upon application of a potential difference between the first electrically conductive sub-wavelength grating and the second electrically conductive sub-wavelength grating based on Pockels effect

Methodology Applied
Scientific EffectPockels effect: Pockels Effect

Data Source

PatentUS12461400B2Electro-optic modulator and method of forming the same
Publication Date: 2025.11.04 AGENCY FOR SCI TECH & RES
  • US12461400B2 patent drawing
  • US12461400B2 patent drawing
  • US12461400B2 patent drawing

AI summary

Various embodiments may relate to an electro-optic modulator. The electro-optic modulator may include a waveguide configured to carry optical light along a longitudinal length of the waveguide. The electro-optic modulator may also include a first electrically conductive sub-wavelength grating on a first side of the waveguide, the first electrically conductive sub-wavelength grating including a plurality of fingers extending substantially perpendicular to the longitudinal length of the waveguide. The electro-optic modulator may further include a second electrically conductive sub-wavelength grating on a second side of the waveguide opposite the first side, the second electrically conductive sub-wavelength grating including a plurality of fingers extending substantially perpendicular to the longitudinal length of the waveguide. The electro-optic modulator may be configured to modulate the optical light upon application of a potential difference between the first electrically conductive sub-wavelength grating and the second electrically conductive sub-wavelength grating based on Pockels effect.