Alogliptin Synthesis via One-Pot Halogenation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing processes for preparing alogliptin involve hazardous reagents like sodium hydride and require multiple steps, making them cumbersome and uneconomical.

Innovation Solution

A process using N-methylbarbituric acid reacted with a halogenating reagent and 2-(bromomethyl)benzonitrile, followed by reaction with (R)-piperidin-3-amine to obtain alogliptin free base, and subsequent conversion to its benzoate salt, avoiding the use of metal hydrides and reducing the number of steps.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If existing processes use sodium hydride and multiple steps, then alogliptin can be prepared, but the process becomes hazardous and cumbersome

Engineering Contradiction:
Improvesafety of processVSAvoidnumber of synthesis steps
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines multiple separate synthesis steps into a single one-pot reaction. The process integrates the formation of the pyrimidine ring, introduction of the nitrile group, and installation of the piperidine moiety into one continuous reaction sequence, eliminating the need for intermediate isolation and reducing the total number of steps from multiple sequential reactions to a single consolidated process.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent extracts and eliminates hazardous reagents (sodium hydride, lithium bromide) and unnecessary intermediate steps from the existing multi-step synthesis process. By removing these dangerous components and simplifying the reaction sequence, the invention achieves the same synthetic outcome through a safer, more streamlined pathway that avoids problematic reagents entirely.

Inventive Principle:
Principle #2Taking out (Extraction)

2Productivity

If existing processes use hazardous reagents like sodium hydride, then the reaction can proceed, but safety risks increase

Engineering Contradiction:
Improvereaction efficiencyVSAvoidhazardous reagents
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent employs readily available, non-hazardous reagents that can be easily handled and disposed of safely. Instead of using expensive and dangerous reagents like sodium hydride, the invention utilizes common, benign chemicals that maintain reaction efficiency while eliminating safety concerns associated with hazardous material handling, storage, and disposal.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent transforms the synthesis approach to avoid harmful reagents entirely, converting a potentially dangerous process into a safe one. By redesigning the reaction pathway to use inherently safer reagents that still achieve the desired chemical transformations, the invention turns the challenge of avoiding hazardous materials into an opportunity to create a more sustainable and safer manufacturing process.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Manufacturing precision

If multiple steps are used in synthesis, then intermediate compounds can be formed, but the process becomes uneconomical

Engineering Contradiction:
Improveintermediate compound formationVSAvoideconomic viability
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent segments the complex multi-step synthesis into a single integrated reaction sequence where all transformations occur simultaneously in one pot. This segmentation of the synthetic pathway into one consolidated process eliminates the need for multiple intermediate isolations, purifications, and handling steps, thereby reducing material loss, labor requirements, and overall manufacturing costs while maintaining precise control over each transformation.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method provides a safe, cost-effective, and industrially viable process for alogliptin production, eliminating the use of hazardous reagents and simplifying the synthesis steps.

Implementation Method 1

reacting N-methylbarbituric acid with a halogenating reagent in the presence of a base and a solvent to obtain an intermediate compound

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Implementation Method 2

the intermediate compound which on in situ reaction with 2-(bromomethyl)benzonitrile in the presence of a base and a second solvent to obtain 2-[(6-chloro-3-methyl-2,4-dioxo-3,4-dihydropyrimidin-1-(2H)-yl)methyl]benzonitrile

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Implementation Method 3

reacting the compound of Formula V as obtained in step (a) above with (R)-piperidin-3-amine free base or its salt in the presence of an organic solvent to obtain alogliptin free base

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Implementation Method 4

subsequent conversion to its benzoate salt

Methodology Applied
Scientific EffectAcid-base reaction: Chemical Bonding

Data Source

PatentEP3292112B1Process for the preparation of alogliptin
Publication Date: 2019.08.14 INDOCO REMEDIES
  • EP3292112B1 patent drawing
  • EP3292112B1 patent drawing
  • EP3292112B1 patent drawing

AI summary

The invention concerns a process for the preparation of 2-[[6-[(3R) -3-amino-l-piperidinyl]-3,4-dihydro-3-methyl-2,4-dioxo-l(2H)- pyrimidinyl]methyl]benzonitrile commonly known as alogliptin and its pharmaceutically acceptable benzoate salt. Alogliptin is a dipeptidyl peptidase-4 inhibitor (DPP-4) that is designed to slow the inactivation of incretin hormones glucagon-like peptide-1 (GLP-1) and glucose- dependent insulinotropic peptide (GIP). It is used as antidiabetic drug. Formula (I)