Alpha-Phase Nickel Hydroxide Electrode With Yttrium Oxide for Cold Discharge

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Solution Overview

Problem

Alkaline secondary batteries using β-phase Ni(OH)2 as positive electrode active material face limitations in low temperature discharge capacity, with existing additives failing to significantly enhance performance.

Innovation Solution

Incorporating yttrium oxide (Y2O3) as an additive with nickel hydroxide of α-phase single phase in the positive electrode active material, along with other additives like Nb2O5, TiO2, and Yb2O3, to improve both low temperature discharge and high temperature charge characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If β-phase Ni(OH)2 is used as positive electrode active material, then the battery structure is simple and manufacturing is easy, but low temperature discharge capacity is insufficient

Engineering Contradiction:
Improveease of manufactureVSAvoidlow temperature discharge capacity
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent changes the crystal phase parameter of nickel hydroxide from β-phase to α-phase, and optimizes the particle size distribution (D50: 3-10 μm, D10/D90 ratio: 0.4-0.6) to improve low temperature discharge capacity while maintaining manufacturing feasibility

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite positive electrode active material consisting of α-phase nickel hydroxide particles with specific pore structure and controlled composition, combining multiple functional characteristics to achieve both ease of manufacture and improved low temperature performance

Inventive Principle:
Principle #40Composite materials

2Device complexity

If conventional additives are used in positive electrode active material, then the manufacturing process is simple, but low temperature discharge capacity is not significantly enhanced

Engineering Contradiction:
Improvedevice complexityVSAvoidlow temperature discharge capacity
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent introduces specific compositional parameters including rare earth metal content (0.1-5 wt%), pore volume (0.3-0.8 mL/g), and particle size distribution to enhance low temperature discharge capacity without significantly complicating the manufacturing process

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent incorporates a porous structure with controlled pore volume (0.3-0.8 mL/g) and pore diameter (0.03-0.1 μm) in the positive electrode active material to improve ion transport at low temperatures while maintaining manufacturing simplicity

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of yttrium oxide and additional additives enhances low temperature discharge capacity by up to 45.8% and improves high temperature charge characteristics, demonstrating improved battery performance across various temperature conditions.

Implementation Method 1

During battery charge, the active material is oxidized from β-Ni(OH)2 to nickel oxyhydroxide β-NiOOH. During discharge, the nickel oxyhydroxide β-NiOOH is reduced to the original β-Ni(OH)2.

Methodology Applied
Scientific EffectOxidation-reduction reaction: Redox Reactions

Implementation Method 2

Incorporating yttrium oxide (Y2O3) as an additive with nickel hydroxide of α-phase single phase in the positive electrode active material

Methodology Applied
Scientific EffectPhase transition: Phase Change

Data Source

PatentUS20230411622A1Positive electrode for alkaline secondary battery and alkaline secondary battery having the same
Publication Date: 2023.12.21 FDK CORP
  • US20230411622A1 patent drawing
  • US20230411622A1 patent drawing
  • US20230411622A1 patent drawing

AI summary

A positive electrode for an alkaline secondary battery has high discharge capacity in a low temperature environment. The positive electrode included in the alkaline secondary battery has a positive electrode active material including 100 parts by mass of nickel hydroxide, and an additive including yttrium oxide. The nickel hydroxide includes an α-phase single phase.