Alpha-Santalene Biosynthesis via Polypeptide Catalysis

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Solution Overview

Problem

The existing methods for producing α-santalene are inefficient, resource-intensive, and dependent on fossil fuels, with challenges in controlling sesquiterpene production in Santalum species and variability in natural sandalwood oil availability due to over-exploitation and climate factors, making it difficult to obtain high-quality perfumery ingredients like (Z)-(+)-α-santalol.

Innovation Solution

A method involving a polypeptide with α-santalene synthase activity, which catalyzes the production of α-santalene from farnesyl pyrophosphate (FPP), either in vitro or in vivo, using a non-human host organism transformed with a nucleic acid encoding the polypeptide, ensuring a reliable and reproducible biosynthetic pathway for α-santalene production.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If chemical synthesis or traditional extraction methods are used to produce α-santalene, then production can be achieved, but the process is inefficient, resource-intensive, and dependent on fossil fuels

Engineering Contradiction:
Improveproduction efficiencyVSAvoidresource consumption
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent replaces chemical synthesis methods with a biological system (polypeptide catalyst) to produce α-santalene. The polypeptide catalyzes the conversion of farnesyl pyrophosphate to α-santalene through a biosynthetic pathway, eliminating the need for fossil fuel-dependent chemical processes and reducing energy consumption while improving production efficiency

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If sandalwood oil is extracted from Santalum species to obtain α-santalene, then natural source material is available, but availability fluctuates due to over-exploitation, slow growth, and climate factors

Engineering Contradiction:
Improveavailability stabilityVSAvoidproduction quantity
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent creates a self-sufficient biosynthetic system where the polypeptide catalyst and host organism produce α-santalene independently of natural sandalwood resources. The system uses readily available substrates (farnesyl pyrophosphate) and generates the desired product through controlled biological expression, ensuring reliable and consistent production without dependence on slow-growing Santalum plants affected by climate and over-exploitation

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent performs preliminary genetic engineering to introduce and express the polypeptide encoding sequence in a host organism before production is needed. This preparatory step establishes a reliable production system that can consistently generate α-santalene regardless of natural sandalwood availability fluctuations

Inventive Principle:
Principle #10Preliminary action

3Manufacturing precision

If sesquiterpene production is controlled in Santalum species, then natural production can be optimized, but control is difficult and quality varies due to geographical and climatic conditions

Engineering Contradiction:
Improveproduct quality consistencyVSAvoidcontrol complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent extracts the essential catalytic function (polypeptide) from the complex Santalum plant system and implements it in a simplified host organism. This separation allows precise control of α-santalene production through genetic expression mechanisms, eliminating the geographical and climatic variability inherent in plant-based production while maintaining product quality consistency

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for the economic, reliable, and reproducible production of α-santalene, reducing dependency on fossil fuels and providing a stable source for perfumery and aroma ingredients, independent of natural sandalwood oil fluctuations.

Implementation Method 1

contacting at least one polypeptide with farnesyl phyrophosphate (FPP) to produce α-santalene

Methodology Applied
Scientific EffectEnzymatic catalysis: Enzyme

Data Source

PatentUS9969999B2Method for producing alpha-santalene
Publication Date: 2018.05.15 FIRMENICH SA
  • US9969999B2 patent drawing
  • US9969999B2 patent drawing
  • US9969999B2 patent drawing

AI summary

The present invention provides a method of producing α-santalene by contacting at least one polypeptide with farnesyl phyrophosphate (fpp). In particular, the method may be carried out in vitro or in vivo to produce α-santalene, a very useful compound in the fields of perfumery and flavoring. The present invention also provides the amino acid sequence of a polypeptide useful in the method of the invention. A nucleic acid encoding the polypeptide of the invention and an expression vector containing the nucleic acid represent part of the present invention. A non-human host organism and a cell transformed to be used in the method of producing α santalene are also part of the present invention.