Alternate Object Stacking via Segmented Rotation and Vertical Drop
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Solution Overview
Problem
Existing machines for arranging objects with a protruding edge in alternate single file rows are often complex, bulky, and expensive, requiring intricate mechanisms that complicate the orientation process.
Innovation Solution
A machine that guides objects in a single file row and separates them into two groups, using rotating mechanisms to orient them alternately, allowing them to be stacked efficiently in a compact and space-saving manner, with the first end of one object contacting the second end of another, optimizing space usage.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Manufacturing precision
If known devices are used to arrange objects in alternate single file rows, then objects can be oriented in alternate manner, but the machine becomes complex, bulky, and expensive
Solution Approach 1:
The machine divides the object flow into two separate streams using a separating means, with each stream going to dedicated rotation means. This segmentation allows simpler, more specialized components rather than one complex system, reducing overall device complexity while achieving precise alternate orientation.
Solution Approach 2:
The patent introduces a vertical stacking dimension by rotating objects during their fall along arcs of circumference. Objects are arranged one above another in alternate orientations, utilizing the vertical space to simplify the horizontal path and reduce machine footprint.
2Manufacturing precision
If known devices use long articulated paths for transporting objects, then objects can be oriented in alternate manner, but the machine becomes bulky
Solution Approach 1:
The patent utilizes vertical space by arranging objects in stacked rows one above another. The rotation means are positioned such that objects fall along arcs and stack vertically, eliminating the need for long horizontal articulated paths and significantly reducing machine volume.
Solution Approach 2:
Objects are separated into two groups in advance and directed to rotation means that prepare them for stacking. The rotation and positioning actions are performed preliminarily during the fall, so that objects are ready for compact stacking without requiring additional space for complex transport mechanisms.
3Manufacturing precision
If known devices use complex rotation mechanisms, then objects can be oriented in alternate manner, but the machine becomes expensive and slow
Solution Approach 1:
The rotation function is segmented into two independent rotation means, each handling one stream of objects. This segmentation allows for simpler, less expensive rotation mechanisms compared to a single complex mechanism, while maintaining high orientation speed through parallel processing of two streams.
Solution Approach 2:
The separating means and rotation means operate in periodic cycles, with objects being separated and rotated in alternating sequences. This periodic operation allows for simpler mechanisms that can achieve high speed through rhythmic, repeating actions rather than requiring complex continuous control systems.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The machine enables simple, efficient, and compact arrangement of objects in alternate orientations, reducing space occupation and facilitating easy packaging, while being cost-effective and easy to produce.
Implementation Method 1
during the fall
Implementation Method 2
during the fall
Data Source
AI summary
A machine and method for arranging objects comprising a first end with a protruding edge and a second end, on the opposite side of the protruding edge, in an alternate manner along single file rows. A guide guides objects in a single file row to a separator for receiving and separating the objects into a first and a second group and for alternately feeding the first and the second group to a collector and dropping device configured for rotating the objects of the first group and the second group according to a predetermined orientation and for stacking the objects one above the other in an alternate manner along single file rows.