Alternately Stacked Die Package Thermal Dissipation

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Solution Overview

Problem

Conventional stacked die IC packages face limitations in thermal dissipation, leading to heat accumulation and premature failure due to restricted integration of different die types and sizes, with existing thermal management solutions being costly and less effective.

Innovation Solution

The implementation of a microelectronic device package with stacked die arranged in alternating orientations, featuring laterally spaced die and strategically positioned gaps to facilitate heat dissipation, along with the use of retention materials and thermally conductive structures to enhance thermal management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional stacked die configurations are used with die stacked directly on top of one another, then integration density is improved, but thermal dissipation capability deteriorates leading to heat accumulation

Engineering Contradiction:
Improveintegration densityVSAvoidheat accumulation
Core Design Contradiction:
Quantity of substanceVSTemperature

Solution Approach 1:

The patent segments the stacked die structure by introducing lateral spacing between die in the same layer, creating gaps that allow thermal pathways. Instead of continuous stacking, the die are divided into laterally spaced positions, enabling heat to dissipate through the gaps rather than being trapped between closely stacked die.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from purely vertical stacking to a three-dimensional arrangement where die are positioned with lateral offsets. By alternating the lateral positions of die in adjacent layers, the structure creates diagonal and lateral thermal pathways in addition to vertical ones, effectively using multiple dimensions for heat dissipation while maintaining high integration density.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of manufacture

If conventional stacked die configurations are used, then manufacturing simplicity is improved, but flexibility in integrating different die types and sizes deteriorates

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidflexibility in integrating different die types
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent employs asymmetric positioning of die in alternating layers, where die in one layer are laterally offset relative to die in adjacent layers. This asymmetric arrangement allows die of different sizes and types to be integrated flexibly while maintaining a relatively simple manufacturing process, as the alternating pattern provides natural alignment references.

Inventive Principle:
Principle #4Asymmetry

3Temperature

If thermal interface materials and thermally conductive encapsulant are used to mitigate heating problems, then thermal dissipation is improved, but package cost increases

Engineering Contradiction:
Improvethermal dissipationVSAvoidpackage cost
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent enables the stacked die structure itself to serve the thermal management function through its geometric arrangement. The alternating lateral positions create inherent thermal pathways and gaps that facilitate heat dissipation without requiring additional thermal interface materials or conductive encapsulant, thereby reducing package cost while maintaining effective thermal dissipation.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for improved thermal dissipation and flexibility in integrating multiple die types, reducing the risk of heat-related failures and enhancing the reliability of the package by effectively managing heat generation across various thermally active regions.

Implementation Method 1

strategically positioned gaps to facilitate heat dissipation

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

gaps to facilitate heat dissipation

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 3

thermally conductive structures to enhance thermal management

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS10319698B2Microelectronic device package having alternately stacked die
Publication Date: 2019.06.11 INTEL CORP
  • US10319698B2 patent drawing
  • US10319698B2 patent drawing
  • US10319698B2 patent drawing

AI summary

A microelectronic device package including multiple layers of stacked die. Multiple die layers in the package can include two or more die. At least two die in a first layer will be laterally spaced from one another to define a first gap extending in a first direction; and at least two die in a second layer will be laterally spaced from one another to define a second gap extending in a second direction that is angularly offset from the first direction. The first and second directions can be perpendicular to one another.