Alternating Light Source Imaging Module for Specular Reflection Reduction

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Solution Overview

Problem

Existing imaging systems face challenges with specular reflections from glossy or highly reflective surfaces, which can overload image sensors and degrade reading performance, and current methods to mitigate this issue reduce the frame rate and blink rate, making them unsuitable for fast reading applications and uncomfortable for operators.

Innovation Solution

The imaging module alternately energizes and deenergizes light sources during successive frames, subdividing each frame into subframes to capture image portions with reduced specular reflection, and pulsing light sources at a rate equal to or exceeding the frame rate to minimize glare and discomfort.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If illumination light sources are used to increase return light capture, then reading performance in dimly lit environments is improved, but specular reflections are generated that overload the image sensor and degrade reading performance

Engineering Contradiction:
Improveillumination light intensityVSAvoidspecular reflection
Core Design Contradiction:
Illumination intensityVSObject-affected harmful factors

Solution Approach 1:

The patent applies periodic action by alternately energizing and deenergizing different illumination light sources during successive frames. The controller energizes a first light source during odd-numbered frames and a second light source during even-numbered frames, creating a periodic illumination pattern that prevents specular reflections from overloading the image sensor while maintaining adequate illumination for reading.

Inventive Principle:
Principle #19Periodic action

2Reliability

If multiple light sources are alternately energized to mitigate specular reflection, then reading performance is improved, but frame rate is reduced because it takes two frames to produce a composite image

Engineering Contradiction:
Improvereading performanceVSAvoidframe rate
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent maintains continuity of useful action by capturing useful image data in every frame. Unlike conventional methods that discard frames captured with the 'wrong' light source, this patent processes and combines data from all frames, ensuring that each frame contributes to the final reading result and maintaining a high frame rate.

Inventive Principle:
Principle #20Continuity of useful action

3Measurement precision

If light sources are pulsed at half the frame rate to mitigate specular reflection, then reading accuracy is improved, but operator comfort deteriorates due to annoying blinking light patterns

Engineering Contradiction:
Improvereading accuracyVSAvoidoperator comfort
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The patent changes the parameter of light source pulsing frequency to match the frame rate instead of being at half the frame rate. By energizing light sources at each frame transition rather than every other frame, the blinking occurs at a frequency (frame rate) that is less visually annoying to operators while still maintaining the ability to mitigate specular reflections through alternating light source activation.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively mitigates specular reflections while maintaining or increasing frame and blink rates, enhancing reading performance and operator comfort by reducing annoying light patterns.

Implementation Method 1

capturing return light scattered and/or reflected from the target

Methodology Applied
Scientific EffectLight scattering: Scattering

Implementation Method 2

capturing return light scattered and/or reflected from the target

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 3

The illumination light is typically emitted from illumination light sources, e.g., light emitting diodes (LEDs)

Methodology Applied
Scientific EffectLight emitting diode emission: Light Emitting Diode

Implementation Method 4

such glossy, reflective surfaces promote mirror-like, specular reflections

Methodology Applied
Scientific EffectSpecular reflection: Reflection

Data Source

PatentUS9892299B1Module and system for, and method of, electro-optically reading a target with reduced specular reflection
Publication Date: 2018.02.13 SYMBOL TECHNOLOGIES LLC
  • US9892299B1 patent drawing
  • US9892299B1 patent drawing
  • US9892299B1 patent drawing

AI summary

One light source is energized and another light source is simultaneously deenergized during one frame of an imager that captures return light from an illuminated target as a first image portion having a first target portion. The other light source is energized and the one light source is simultaneously deenergized during another frame to capture the return light from the illuminated target as a second image portion having a second target portion. Either the target portions are combined to form the target to be read, or the image portions are combined to form a composite image from which the target is read.