Alternating Mix Tank System for Targeted Landscape Spraying

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Solution Overview

Problem

Conventional tractors lack efficiency in lawn treatment applications, often resulting in over- or under-treatment due to non-targeted spraying, wastage of treatments, and difficulties in alternating between different treatments without manual mixing and cleaning, leading to potential cross-contamination.

Innovation Solution

The system employs two mix tanks to automatically mix concentrate solutions with a solvent, using fluid level sensors to manage mixing and spraying, and includes a boom with individually actuable nozzles for targeted application, along with camera-based target identification and an auto-cleanout feature to minimize waste and ensure precise treatment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If conventional tractors spray lawn treatments non-targeted, then coverage area is improved, but treatment precision deteriorates causing over- or under-treatment

Engineering Contradiction:
Improvecoverage areaVSAvoidtreatment precision
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The system applies different treatments to different locations by using multiple nozzles that can be independently controlled. Each nozzle targets specific areas with appropriate treatments based on real-time identification, ensuring precise application only where needed rather than uniform coverage across the entire area.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The spray system is divided into multiple independently controllable nozzles along the boom. This segmentation allows selective activation of individual nozzles or groups of nozzles to treat specific target areas while leaving other areas untreated, resolving the contradiction between coverage area and treatment precision.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If manual mixing and cleaning is used to switch between treatments, then treatment versatility is improved, but operational complexity and time consumption worsen

Engineering Contradiction:
Improvetreatment versatilityVSAvoidoperational complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

Multiple concentrate tanks are pre-filled with different concentrate solutions before operation. The system automatically selects and switches between these pre-prepared concentrates based on treatment requirements, eliminating the need for manual mixing and cleaning operations while maintaining treatment versatility.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system automatically manages concentrate selection and tank switching without operator intervention. The control system monitors treatment requirements and autonomously selects appropriate concentrates from pre-filled tanks, reducing operational complexity and time consumption compared to manual mixing and cleaning processes.

Inventive Principle:
Principle #25Self-service

3Duration of action of moving object

If concentrate is pre-mixed with solvent in large quantities, then treatment availability is improved, but material waste worsens due to over-treatment

Engineering Contradiction:
Improvetreatment availabilityVSAvoidmaterial waste
Core Design Contradiction:
Duration of action of moving objectVSLoss of substance

Solution Approach 1:

The system maintains continuous availability of multiple concentrate solutions through pre-filled tanks that can be automatically switched between. This continuous readiness eliminates the need to pre-mix large quantities of diluted solutions, as concentrates remain concentrated and stable in storage tanks until needed, reducing material waste while ensuring treatment availability.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

Instead of pre-mixing entire batches of diluted treatment solutions, the system stores only concentrated solutions in manageable quantities and applies them in controlled amounts as needed. This partial mixing approach (mixing only when and where needed) reduces material waste while maintaining sufficient treatment availability through the multi-tank system.

Inventive Principle:
Principle #16Partial or excessive action

4Device complexity

If single mix tank is used, then device complexity is reduced, but productivity deteriorates due to manual intervention requirements

Engineering Contradiction:
Improvesystem complexityVSAvoidoperational efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The system is segmented into multiple mix tanks that can operate independently and simultaneously. This segmentation allows automatic switching between tanks based on treatment requirements, eliminating manual intervention and improving productivity. The additional complexity of multiple tanks is offset by the automation benefits and increased operational efficiency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system changes the parameter of tank quantity from one to multiple, enabling automatic selection and switching based on treatment parameters. This parameter change increases device complexity but simultaneously improves productivity by eliminating manual mixing and cleaning operations, allowing continuous automated operation with multiple treatment options.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11310954B2Methods and apparatus for efficient material application
Publication Date: 2022.04.26 DEERE & CO
  • US11310954B2 patent drawing
  • US11310954B2 patent drawing
  • US11310954B2 patent drawing

AI summary

Methods, apparatus, systems and articles of manufacture are disclosed for efficient material application. An example landscape treatment apparatus includes a main carrier tank to store a solvent, a concentrate tank to store a solute, and a first mix tank to receive the solvent and the solute as a first mixture. The example apparatus further includes a second mix tank to receive the solvent and the solute as a second mixture, where the first mix tank is to receive the solvent and the solute in alternation with the second mix tank receiving the solvent and the solute. The example apparatus also includes a boom to apply the first mixture and the second mixture to a landscape via a plurality of nozzles, where the boom is to apply the first mixture and the second mixture in alternation.