Transit-Time Level Measurement Using Alternating Polarity Signals

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Solution Overview

Problem

Existing level measurement methods using the transit time method face challenges in improving measurement accuracy and dynamics, particularly in environments with changing conditions, and struggle to determine fill levels in areas where traditional reference devices are not feasible.

Innovation Solution

The method involves applying transmission signals with alternating polarities to a conductor unit, evaluating the resulting response signals by subtracting or comparing them, and using a reference device that generates a signal only when the transmission signal has a specific polarity, allowing for enhanced measurement dynamics and the inclusion of additional process variables like temperature or pressure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If transmission signals with single polarity are used in traditional TDR measurement, then the measurement system is simple, but the measurement dynamics and accuracy are limited

Engineering Contradiction:
Improvemeasurement accuracyVSAvoidsignal transmission complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies periodic action by transmitting signals with alternating polarities (positive and negative) in sequence. The evaluation unit compares response signals from both polarities, where the difference between them enhances the measurement dynamics and accuracy while maintaining a relatively simple device structure.

Inventive Principle:
Principle #19Periodic action

2Measurement precision

If reference devices are installed in all measurement areas, then complete fill level determination is achieved, but the device complexity and cost increase significantly

Engineering Contradiction:
Improvefill level determination accuracyVSAvoidreference device quantity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts the reference device from the traditional configuration and replaces it with a polarity-based reference signal generation. Instead of installing physical reference devices throughout the measurement area, the system uses the polarity alternation itself to create reference points for evaluation, significantly reducing device complexity while maintaining measurement accuracy.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces polarity alternation as an intermediary mechanism. Rather than using physical reference devices to provide measurement references, the alternating signal polarity acts as a mediator that enables the evaluation unit to determine fill levels by comparing response signals from different polarities.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If transmission signals are transmitted frequently to improve dynamics, then measurement responsiveness increases, but the energy consumption increases

Engineering Contradiction:
Improvemeasurement dynamicsVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent uses periodic action with alternating polarities to improve measurement dynamics. By transmitting signals with positive and negative polarities in sequence and evaluating the differences, the system achieves enhanced dynamics without requiring excessively frequent transmissions, thereby managing energy consumption more efficiently.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances measurement accuracy and dynamics, improves the ability to determine fill levels in challenging environments, and allows for the monitoring of components and communication between them, while enabling fill level determination in previously inaccessible areas.

Implementation Method 1

The transit time of electromagnetic signals guided along a conductor unit is evaluated

Methodology Applied
Scientific EffectElectromagnetic signal propagation: Electromagnetic Induction

Implementation Method 2

If the signals hit the surface of the medium, they are partially reflected there

Methodology Applied
Scientific EffectElectromagnetic reflection: Reflection

Data Source

PatentEP3006905B1Method and device for measuring a fill level
Publication Date: 2019.04.17 KROHNE S.A.S.
  • EP3006905B1 patent drawingFigure 1~3
  • EP3006905B1 patent drawingFigure 2a~2d
  • EP3006905B1 patent drawingFigure 4

AI summary

A method for level measurement using the transit-time method is described and illustrated, wherein a conductor unit (1) is subjected to pulse-like electromagnetic transmission signals and electromagnetic response signals are tapped from the conductor unit (1). The invention is based on the objective of proposing a level measurement method that is improved compared to the prior art. This objective is achieved in the method in question by subjecting the conductor unit (1) to either positively or negatively polarized transmission signals. Furthermore, the invention relates to a device for level measurement.