Alternating Via Holes Reduce Contact Resistance in Display Devices

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Solution Overview

Problem

Existing display devices face challenges in efficiently connecting signal lines and signal input lines due to increased area requirements and high contact resistance, which affects the transmission of gate and data signals.

Innovation Solution

A display device design featuring a substrate with signal lines and signal input lines connected through alternately arranged first and second contact holes, with a connecting member on the second insulating layer, minimizing area increase and reducing contact resistance by exposing portions of the lines and using conductive materials like aluminum, silver, or indium tin oxide for efficient signal transmission.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional connection methods are used to connect signal lines and signal input lines, then the connection is established, but the contact resistance is high and the area occupied is large

Engineering Contradiction:
Improvecontact resistanceVSAvoidconnection area
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent transitions from planar contact holes to three-dimensional via holes that penetrate through insulating layers. The via holes are formed with specific depth-to-diameter ratios and are filled with conductive material to create low-resistance vertical connections between signal lines at different levels, effectively reducing contact resistance while occupying minimal horizontal space

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent implements a multi-layer insulating structure where first insulating layers and second insulating layers are stacked vertically. Contact holes penetrate through these nested layers to establish connections, allowing multiple signal lines to be connected in a compact vertical arrangement rather than spreading out horizontally, thus reducing the overall connection area

Inventive Principle:
Principle #7Nested doll (Nesting)

2Area of stationary object

If the connection structure is simplified to reduce area, then the area occupied is minimized, but the contact resistance increases

Engineering Contradiction:
Improveconnection areaVSAvoidcontact resistance
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The patent uses composite connection structures consisting of conductive material filled within insulating material. The via holes are filled with highly conductive materials such as copper or aluminum, while the surrounding insulating layers provide structural support and electrical isolation. This composite approach achieves low contact resistance within a compact footprint

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The connection path is segmented into multiple vertical sections through the stacked insulating layers. Each via hole represents a discrete connection segment, and multiple such segments can be arranged in parallel to reduce overall resistance while maintaining compact area. The segmentation allows optimized design of each connection point independently

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces contact resistance and minimizes area increase, enhancing the transmission of clock signals and gate signals, thereby improving the overall performance and efficiency of the display device.

Implementation Method 1

A connecting member connects the signal line and the signal input line through the plurality of first contact holes and the plurality of second contact holes

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS9666607B2Display device
Publication Date: 2017.05.30 SAMSUNG DISPLAY CO LTD
  • US9666607B2 patent drawing
  • US9666607B2 patent drawing
  • US9666607B2 patent drawing

AI summary

A display device includes a signal line disposed on a substrate. A signal input line is disposed on the substrate and connected to a driver. A first insulating layer is disposed on the signal line. A second insulating layer is disposed on the signal input line and the first insulating layer. First contact holes penetrate the first insulating layer and the second insulating layer and expose a portion of the signal line. Second contact holes penetrate the second insulating layer and expose a portion of the signal input line. A connecting member connects the signal line and the signal input line through the first and the second contact holes and is disposed on the second insulating layer. The first and the second contact holes are alternately arranged in the second insulating layer.