Alternating Water Softening Columns Prevent Stagnation

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Solution Overview

Problem

Existing water softening systems face issues with quality deterioration due to bacterial germination, leaching, and counter-ion effects during periods of stagnation, which lead to contamination and changes in water hardness.

Innovation Solution

A device with a controller that monitors the exhaustion of water treatment agents in softening columns, alternates the flow between two columns to ensure even exhaustion, reducing residence time and preventing stagnation-related issues, using a flow meter and time recording device to manage the operation and regeneration of the columns.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If raw water is routed through a softening column until the water treatment agent is almost exhausted, then the softening capacity is maximized, but the residence time of water in the column increases leading to bacterial germination, leaching, and counter-ion effects

Engineering Contradiction:
Improvesoftening capacityVSAvoidbacterial germination, leaching, counter-ion effects
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The system initiates regeneration of the first softening column before the water treatment agent is completely exhausted, based on pre-defined criteria such as time intervals or flow volumes. This preliminary action prevents the water treatment agent from reaching complete exhaustion, thereby avoiding the harmful effects of prolonged stagnation including bacterial germination, leaching of organic substances, and counter-ion effects, while still maximizing the softening capacity through efficient utilization of the ion exchange resin.

Inventive Principle:
Principle #10Preliminary action

2Productivity

If the water treatment agent is completely exhausted before regeneration, then the softening capacity is fully utilized, but the water quality deteriorates due to stagnation-related processes

Engineering Contradiction:
Improvesoftening capacity utilizationVSAvoidwater quality
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The control unit continuously monitors the operational status of the softening columns based on flow volume, time intervals, and hardness values, and automatically initiates regeneration when pre-defined criteria are met. This feedback mechanism ensures that the water treatment agent is regenerated at the optimal moment, maintaining high softening capacity utilization while preventing water quality deterioration from stagnation-related processes.

Inventive Principle:
Principle #23Feedback

3Reliability

If regeneration is initiated early, then water quality is maintained, but the softening capacity is not fully utilized

Engineering Contradiction:
Improvewater qualityVSAvoidsoftening capacity
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system uses partial regeneration cycles instead of waiting for complete exhaustion, initiating regeneration when flow volume or time reaches pre-defined thresholds. This partial action approach maintains water quality by preventing stagnation while still achieving sufficient softening capacity through multiple alternating columns, optimizing the balance between quality and productivity.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach maintains water quality by reducing bacterial growth and leaching, ensuring a consistent supply of soft water and minimizing counter-ion effects, while also optimizing regeneration based on flow rates and usage patterns.

Implementation Method 1

Calcium and magnesium ions, which cause hardness, are exchanged for sodium ions

Methodology Applied
Scientific EffectIon exchange: Ion Exchange

Data Source

PatentEP2125628B1Device for softening untreated water
Publication Date: 2017.01.18 BWT WASSERTECHN
  • EP2125628B1 patent drawing
  • EP2125628B1 patent drawing
  • EP2125628B1 patent drawing

AI summary

The invention relates to a device and to a method for softening untreated water having at least one first and one second softening column (1, 2) containing a depleting and regeneratable water treatment agent, a supply line (3) for introducing untreated water in the softening columns (1, 2), and a removal line (4) for the removal of softened water from the softening columns (1, 2), wherein one softening column (1, 2) may be connected to the supply line in an alternating fashion (3) via actuating means (5a, 5b, 5c, 5d), while the other softening column (1, 2) may be disconnected from the supply line (3) by the actuating means (5a, 5b, 5c, 5d). In view of the object of reducing or preventing a decline in the quality of the softened water due to stagnation, said device and method are characterized by a control mechanism (5) that detects the degree of depletion of the water treatment agent in each softening column (1, 2) and connects the supply line (3) to either the first or the second softening column (1, 2) depending on the degree of depletion such that the water treatment agents are gradually reduced in an alternating fashion.