Resonant Commutation for Alternator Field Coil Voltage Spike Control

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Solution Overview

Problem

Existing alternator systems face challenges in regulating output voltage due to high transient voltage spikes during the switching of the field coil, which can damage components and are not effectively addressed by conventional methods.

Innovation Solution

A system that includes a rectifier, capacitor, and a minimum current detector to form a resonant circuit, allowing the switch to turn off when the current is at its minimum level, thereby minimizing transient voltage spikes by controlling the duty cycle of the field coil excitation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional switching methods are used to control the field coil excitation, then the alternator output voltage can be regulated, but high transient voltage spikes occur during switching which can damage components

Engineering Contradiction:
Improvecomponent reliabilityVSAvoidtransient voltage spikes
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The system performs preliminary action by detecting the minimum current level in advance before switching off the excitation. The minimum current detector continuously monitors the excitation current and generates a switching signal only when the current reaches its minimum point, ensuring that the switch transitions occur at the optimal moment to minimize voltage spikes.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements feedback by using the minimum current detector to continuously monitor the excitation current level and feed this information back to the switching control. This closed-loop feedback mechanism ensures that switching decisions are based on real-time current conditions, preventing voltage spikes by switching only at minimum current points.

Inventive Principle:
Principle #23Feedback

2Ease of operation

If the switch is turned off at arbitrary times, then the control is simple, but high transient voltage spikes are generated during switching

Engineering Contradiction:
Improveswitching control simplicityVSAvoidvoltage spikes
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The minimum current detector provides real-time feedback on the excitation current level, enabling the control system to make informed switching decisions. This feedback mechanism maintains operational simplicity while eliminating the need for complex timing circuits or predictive algorithms.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system uses the natural minimum current points in the excitation cycle as self-determined switching opportunities. The minimum current detector automatically identifies these optimal moments without requiring external intervention or complex control logic, allowing the system to regulate itself effectively.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively reduces high transient voltage spikes, ensuring stable and efficient alternator output voltage regulation, reducing the risk of component damage and improving system reliability.

Implementation Method 1

A capacitor is connected between the pair of output nodes and has a capacitance that forms a resonant circuit with the inductance of the excitation output coil assembly. As a result of that resonant circuit, the voltage and the direct current vary, for example the voltage and direct current oscillate.

Methodology Applied
Scientific EffectResonance: Resonance

Implementation Method 2

A rectifier connected to the excitation output coil assembly converts the alternating electricity into a voltage and a direct current at a pair of output nodes.

Methodology Applied
Scientific EffectRectification: Diode

Implementation Method 3

The alternator has a rotor with a field coil that produces a magnetic field which rotates with the rotor. The rotating magnetic field induces current in three stator windings to produce three phases of output current from the alternator.

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS9369075B2Resonant commutation system for exciting a three-phase alternator
Publication Date: 2016.06.14 DISCOVERY ENERGY LLC
  • US9369075B2 patent drawing
  • US9369075B2 patent drawing
  • US9369075B2 patent drawing

AI summary

An alternator has a field coil that produces a magnetic field which induces electricity in a coil arrangement. A field coil excitation system includes a generator with an output coil assembly for producing alternating electricity. A rectifier converts the alternating electricity into voltage and direct current at two nodes. A capacitor, between the nodes, has capacitance that forms a resonant circuit with inductance of the output coil assembly. Due to that resonant circuit, the voltage and direct current oscillate in a predefined phase relationship. A switch and the field coil are connected in series between the nodes. A controller renders the switch conductive for a time period specified by a received control signal. The switch is rendered non-conductive at the first occurrence of a minimum current level after the time period ends. The predefined phase relationship enables the minimum current level to be detected by sensing the voltage.