Alternator Speed Detection Circuit Feedback Control

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Solution Overview

Problem

Existing speed detection circuits in turbine engines struggle to accurately detect shaft speed at lower speeds due to the shunt regulator preventing current flow when the voltage from the alternator does not exceed the voltage source, resulting in inaccurate speed indication.

Innovation Solution

A feedback circuit is introduced to override the pulse width modulation control, allowing additional current to flow through the shunt regulator switches when the voltage is below the voltage source, enabling the speed detection circuit to function accurately even at low speeds by providing a signal to the selection logic to allow current flow until the alternator reaches sufficient speed.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a shunt regulator controls current flow to the control circuit, then power efficiency is improved by preventing current flow when alternator voltage does not exceed voltage source, but speed detection accuracy deteriorates at lower speeds due to insufficient current

Engineering Contradiction:
Improvepower efficiencyVSAvoidspeed detection accuracy
Core Design Contradiction:
Loss of energyVSMeasurement precision

Solution Approach 1:

A feedback circuit is introduced as an intermediary between the speed detection circuit and the shunt regulator control. This feedback circuit monitors the alternator voltage and generates a feedback signal that overrides the normal shunt regulator control when voltage is below the voltage source threshold, ensuring sufficient current reaches the speed detection circuit even when the alternator is running at low speeds during startup.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system implements a feedback mechanism where the feedback circuit continuously monitors the alternator output voltage and adjusts the shunt regulator control accordingly. When the alternator voltage is below the voltage source, the feedback signal triggers the shunt regulator to allow current flow, ensuring the speed detection circuit receives adequate current for accurate measurement. This feedback loop dynamically adjusts current flow based on real-time voltage conditions.

Inventive Principle:
Principle #23Feedback

2Productivity

If the shunt regulator prevents current flow at low voltages, then power management is improved, but the speed detection circuit cannot function at lower speeds

Engineering Contradiction:
Improvepower management efficiencyVSAvoidspeed detection functionality
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The shunt regulator control is made dynamic through the feedback circuit, which continuously adjusts current flow based on alternator voltage conditions. Rather than a static on/off control, the system dynamically transitions between power-saving mode and detection-mode based on real-time voltage thresholds, ensuring both power efficiency and detection reliability are optimized at different operating conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the operating parameter of current flow based on voltage conditions. When alternator voltage exceeds the voltage source, normal power-efficient operation occurs with standard shunt regulator control. When voltage drops below the threshold, the feedback circuit triggers a parameter change that allows increased current flow to ensure reliable speed detection, thus adapting system behavior to operating conditions.

Inventive Principle:
Principle #35Parameter changes

3Loss of energy

If current flow is restricted by the shunt regulator control, then energy loss is reduced, but diagnostic capability deteriorates due to insufficient current for speed detection

Engineering Contradiction:
Improveenergy lossVSAvoiddiagnostic information
Core Design Contradiction:
Loss of energyVSLoss of information

Solution Approach 1:

The feedback circuit serves as an intermediary that protects diagnostic information integrity by monitoring voltage conditions and ensuring adequate current flow to the speed detection circuit when needed. This intermediary layer prevents information loss during critical low-voltage periods while maintaining energy efficiency during normal operation, thus resolving the conflict between energy conservation and diagnostic accuracy.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution ensures accurate shaft speed detection at lower speeds by ensuring a minimum current is provided to the speed detection circuit, enhancing diagnostic capabilities and control functions during engine startup.

Implementation Method 1

A permanent magnet alternator is driven by a turbine engine to supply three phases of power to a control circuit for the engine

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS7586204B2Permanent magnet alternator speed detection circuit with feedback at lower speeds
Publication Date: 2009.09.08 HAMILTON SUNDSTRAND CORP
  • US7586204B2 patent drawing
  • US7586204B2 patent drawing
  • US7586204B2 patent drawing

AI summary

A permanent magnet alternator is driven by a turbine engine to supply three phases of power to a control circuit for the engine. A shunt regulator delivers current to the control circuit, and a voltage supply is also included to deliver power for a period of time as the alternator is gaining speed at startup. A speed detection circuit detects the speed of the shaft for diagnostic purposes and a feedback circuit overrides a control for the supply of the current at lower speeds such that the speed detection circuit will be accurate even at lower speeds.