Aluminum Compound Precursor for Stable Semiconductor Thin Films

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Solution Overview

Problem

The rapid down-scaling of semiconductor devices requires materials that can form uniform thin films with improved thermal stability, especially in complex and miniaturized three-dimensional structures, which existing aluminum compounds fail to achieve effectively.

Innovation Solution

An aluminum compound represented by Formula 1, with specific bonding structures such as Al—N or Al—O bonds, is used as a deposition precursor, providing thermal stability and a wide deposition window, allowing for the formation of thin films with high density and improved properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If conventional aluminum compounds are used for thin film deposition, then deposition can be performed, but thermal stability is insufficient and uniform thickness cannot be achieved in complex three-dimensional structures

Engineering Contradiction:
Improvethermal stabilityVSAvoiduniform thickness
Core Design Contradiction:
Stability of the object's compositionVSManufacturing precision

Solution Approach 1:

The patent modifies the molecular structure of aluminum compounds by introducing specific ligands (β-diketonate, amine, alcohol groups) to change thermal stability parameters. This enables the compound to maintain stability at higher temperatures while still forming uniform thin films in complex three-dimensional structures through controlled decomposition and deposition processes

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates composite aluminum compounds combining aluminum centers with multiple types of organic ligands (β-diketonate, amine, alcohol groups). This composite structure provides both thermal stability for high-temperature processing and controlled reactivity for uniform film deposition in miniaturized three-dimensional semiconductor structures

Inventive Principle:
Principle #40Composite materials

2Manufacturing precision

If deposition temperature is increased to improve film properties, then film quality improves, but process window becomes narrower and manufacturing becomes more difficult

Engineering Contradiction:
Improvefilm qualityVSAvoidprocess window
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent changes the thermal decomposition characteristics of the aluminum compound through ligand selection, enabling deposition at higher temperatures (300-500°C) with a broader process window. The modified compound maintains stability up to higher temperatures while decomposing at controlled rates for uniform film formation, expanding the acceptable temperature range for manufacturing

Inventive Principle:
Principle #35Parameter changes

3Temperature

If aluminum compound structure is modified to improve thermal stability, then deposition temperature can be increased, but compound complexity increases

Engineering Contradiction:
Improvedeposition temperatureVSAvoidcompound structure
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent introduces specific functional groups (β-diketonate, amine, alcohol) at local positions around the aluminum center to provide targeted thermal stability improvements. This localized modification approach enables higher deposition temperatures without requiring complete restructuring of the entire compound, managing complexity through focused chemical modifications

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The aluminum compound achieves high thermal decomposition temperatures, enabling deposition processes at higher temperatures and reducing process limitations, resulting in thin films with enhanced properties and ease of transportation due to its low melting point and low impurity concentration.

Implementation Method 1

The aluminum compound achieves high thermal decomposition temperatures, enabling deposition processes at higher temperatures

Methodology Applied
Scientific EffectThermal decomposition: Pyrolysis

Implementation Method 2

forming a thin film using the deposition precursor

Methodology Applied
Scientific EffectVapor phase deposition: Physical Vapour Deposition

Data Source

PatentUS11332486B2Aluminum compound and method for manufacturing semiconductor device using the same
Publication Date: 2022.05.17 SAMSUNG ELECTRONICS CO LTD
  • US11332486B2 patent drawing
  • US11332486B2 patent drawing
  • US11332486B2 patent drawing

AI summary

Provided are an aluminum compound and a method for manufacturing a semiconductor device using the same. The aluminum compound may be represented by Formula 1.