Modular Aluminum Extrusion System for Flexible Space Segmentation

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Solution Overview

Problem

Current systems for segmenting spaces lack flexibility, ease of installation, structural soundness, attractiveness, and adaptability to various substrates and installation situations, often disrupting existing décor and being limited to small areas or specific substrates.

Innovation Solution

A modular aluminum extrusion system that supports flexible or rigid substrates with interlocking bases and connectors, allowing for secure mounting to various surfaces and easy adjustment, providing a structurally sound and aesthetically pleasing solution for segmenting both small and large spaces without disturbing existing décor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If existing systems use multiple different parts for assembly, then structural soundness is improved, but device complexity increases causing confusion in assembly

Engineering Contradiction:
Improvestructural soundnessVSAvoidnumber of different parts
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The patent employs universal connectors and standardized components that can serve multiple functions in different assembly configurations. The base structure incorporates multi-functional elements that can accommodate various substrate types and mounting orientations, reducing the total number of different part types needed while maintaining structural integrity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines multiple functions into integrated components. For example, mounting bases integrate both structural support and substrate attachment functions, while connectors combine joining and alignment features. This merging reduces the number of separate parts required and simplifies the overall assembly process.

Inventive Principle:
Principle #5Merging (Combining)

2Manufacturing precision

If existing systems are designed for one type of substrate, then manufacturing precision is improved, but adaptability decreases limiting use to specific substrates

Engineering Contradiction:
Improvesubstrate sizing precisionVSAvoidsubstrate type compatibility
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The mounting system is designed with universal interfaces and adjustable components that can accommodate multiple substrate types including fabric, rigid panels, and transparent materials. The standardized connection mechanisms maintain precise mounting capabilities across different substrate materials and thicknesses.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system incorporates adjustable and reconfigurable mounting elements that can adapt to different substrate dimensions and properties. The dynamic adjustment capabilities allow the same mounting structure to precisely secure various substrate types without requiring custom-designed components for each substrate type.

Inventive Principle:
Principle #15Dynamics

3Strength

If existing systems use rigid structures, then structural integrity is improved, but ease of installation decreases and existing décor is disrupted

Engineering Contradiction:
Improvestructural integrityVSAvoidease of installation
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The patent employs modular and reconfigurable mounting structures that can be easily assembled and disassembled. The system uses movable and adjustable components that maintain structural integrity when installed but simplify the installation process, allowing for easy positioning and adaptation to different spaces without permanent disruption to existing décor.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The mounting system is divided into modular segments that can be independently installed and configured. This segmentation allows for easier installation by enabling step-by-step assembly and positioning, while the modular nature maintains overall structural integrity through standardized connection interfaces between segments.

Inventive Principle:
Principle #1Segmentation

4Device complexity

If existing systems are designed for small areas, then device complexity is reduced, but adaptability decreases limiting use to small spaces only

Engineering Contradiction:
Improvesystem simplicityVSAvoidspace size range
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The system is designed as a modular array of standardized mounting units that can be configured in various numbers and arrangements. This segmentation allows the same basic module to be used for small areas by deploying fewer units or for large areas by expanding the array, maintaining system simplicity through repetition of the same basic design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The mounting modules are designed with universal dimensions and connection protocols that allow them to function identically regardless of the total system size. This universality enables the same component design to adapt to both small and large spaces without requiring different component types or increasing overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11591792B2System and method for segmenting spaces
Publication Date: 2023.02.28 CAMPANELLI BRUCE ALLEN
  • US11591792B2 patent drawing
  • US11591792B2 patent drawing
  • US11591792B2 patent drawing

AI summary

The present invention provides a system and method for segmenting spaces. The system may provide an aluminum extrusion system for supporting rigid and flexible panels. The aluminum extrusion system may comprise a custom designed aluminum extrusion that may mount flexible or rigid substrates with interlocking bases and connectors. The system is constructed and arranged to be capable of temporary and permanent installation, and is structurally sound, and safe. The system is design to be capable of effectively blending with the existing décor. The aluminum extrusion system provides a method for segmenting space to maximize the functional space which may be utilized, in a way that is attractive, functional, temporary or permanent, and portable.