Crystalline Aluminum Hydroxide Coating for Lithium Battery Cathodes

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Solution Overview

Problem

Rechargeable lithium batteries face challenges in maintaining cycle-life characteristics and storage safety due to the direct contact and reaction between lithium intercalation compounds and electrolytes, leading to decomposition and increased internal resistance.

Innovation Solution

A positive active material is developed with a core of lithium intercalation compounds coated with crystalline aluminum hydroxide or aluminum oxyhydroxide, which acts as a scavenger for hydrofluoric acid, reducing metal ion elution and electrolyte decomposition, and includes a conductive material to enhance ion conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If lithium intercalation compound is used as positive active material, then high energy density is achieved, but cycle-life characteristics deteriorate due to direct contact and reaction with electrolyte

Engineering Contradiction:
Improveenergy densityVSAvoidcycle-life characteristics
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

A coating compound layer is introduced as an intermediary between the lithium intercalation compound and the electrolyte. This coating layer prevents direct contact and harmful reactions while allowing lithium ion transport, thereby maintaining high energy density while improving cycle-life characteristics.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

A thin film coating compound is applied on the surface of the lithium intercalation compound particles. This thin film acts as a protective shell that prevents electrolyte decomposition and metal ion elution, improving reliability without significantly affecting energy density.

Inventive Principle:
Principle #30Flexible shells and thin films

2Power

If lithium intercalation compound contacts electrolyte directly, then electrochemical reaction occurs, but storage safety worsens due to decomposition and increased internal resistance

Engineering Contradiction:
Improveelectrochemical reactionVSAvoidstorage safety
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The coating compound serves as a protective intermediary that allows necessary electrochemical reactions to occur while blocking harmful direct contacts between the lithium intercalation compound and electrolyte, thereby improving storage safety.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The coating compound is applied in advance to prevent harmful reactions before they occur. This preliminary protective action prevents electrolyte decomposition and metal ion elution during storage, improving storage safety.

Inventive Principle:
Principle #9Preliminary anti-action

3Reliability

If coating compound is added to protect lithium intercalation compound, then cycle-life characteristics improve, but device complexity increases

Engineering Contradiction:
Improvecycle-life characteristicsVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

A simple thin film coating is applied to the lithium intercalation compound particles. This minimal structural addition provides protective functions without significantly increasing device complexity, as the coating is applied as a uniform layer rather than a complex multi-component structure.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution improves cycle-life characteristics, storage safety, and capacity retention by reducing the likelihood of positive active material collapse and internal resistance, while maintaining high energy density.

Implementation Method 1

coated with crystalline aluminum hydroxide or aluminum oxyhydroxide, which acts as a scavenger for hydrofluoric acid

Methodology Applied
Scientific EffectScavenging: Absorption (physical)

Data Source

PatentUS10454099B2Positive active material for rechargeable lithiuim battery and rechargeable lithium battery including same
Publication Date: 2019.10.22 SAMSUNG SDI CO LTD
  • US10454099B2 patent drawing
  • US10454099B2 patent drawing
  • US10454099B2 patent drawing

AI summary

A positive active material for a rechargeable lithium battery and a rechargeable lithium battery including the same are disclosed. The positive active material includes a core including a lithium intercalation compound and a crystalline coating compound on a surface of the core and including a crystalline aluminum hydroxide, a crystalline aluminum oxyhydroxide, or a combination thereof.