Aluminum Metasurface Biosensor for Low-Cost Multiplex Fluorescence Detection

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Traditional immunoassay platforms are bulky, expensive, and time-consuming, with low sensitivity, and metal-based platforms using gold or silver are costly, while aluminum, although a potential alternative, has been ineffective as a plasmonic material for analyte detection due to its lossiness in the visible spectrum and poor bioanalyte adhesion.

Innovation Solution

An aluminum metasurface biosensor is developed, featuring a substrate, dielectric layer, and aluminum nanodisks or apertures, which utilize higher-order plasmonic modes to enhance local electromagnetic fields and fluorescence emission, allowing for simultaneous detection of multiple biomarkers at low concentrations using a low-cost fabrication technique like inkjet printing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If aluminum is used as an alternative to gold and silver for cost reduction, then manufacturing cost is reduced, but detection sensitivity deteriorates due to aluminum being lossy in the visible spectrum

Engineering Contradiction:
Improvemanufacturing costVSAvoiddetection sensitivity
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The patent changes the operating wavelength parameter from the visible spectrum to the ultraviolet spectrum. Aluminum's plasmonic properties are optimized in the UV range where it exhibits low loss and high sensitivity, overcoming its disadvantage in the visible spectrum. This parameter change allows aluminum to achieve both low cost and high detection sensitivity simultaneously.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a composite structure consisting of aluminum nanodisks embedded in a dielectric matrix (such as silicon dioxide or polymers). This composite configuration enhances the plasmonic field confinement and sensitivity while maintaining the cost advantage of aluminum. The dielectric material compensates for aluminum's losses and improves overall detector performance.

Inventive Principle:
Principle #40Composite materials

2Measurement precision

If traditional metal-based immunoassay platforms using gold or silver are used, then detection sensitivity is improved, but manufacturing cost increases

Engineering Contradiction:
Improvedetection sensitivityVSAvoidmanufacturing cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent replaces expensive noble metals (gold, silver) with inexpensive aluminum that can be easily deposited and processed. While aluminum has different optical properties, the UV-operating metasurface design maximizes its effectiveness, providing a cost-effective alternative that achieves comparable or superior sensitivity without the high material costs of traditional platforms.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

By shifting the operational wavelength to the ultraviolet range, the patent enables aluminum to compete with gold and silver in terms of sensitivity. In the UV spectrum, aluminum exhibits superior plasmonic properties with lower loss and higher field confinement, allowing it to outperform traditional noble metals in this specific operating regime.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If aluminum is used as a plasmonic material, then manufacturing cost is reduced, but detection enhancement deteriorates due to poor plasmonic performance in the visible spectrum

Engineering Contradiction:
Improvemanufacturing costVSAvoidanalyte detection enhancement
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The patent fundamentally changes the spectral operating parameter from visible light to ultraviolet light. This parameter change transforms aluminum from a poor plasmonic material (in the visible range) to an excellent plasmonic material, achieving both low cost and high detection enhancement simultaneously in the UV regime.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces a new dimensional aspect by operating in a different spectral dimension (ultraviolet instead of visible). This dimensional shift allows aluminum to exhibit superior plasmonic behavior, effectively resolving the contradiction between cost and performance by moving to a wavelength range where aluminum's properties are optimized.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The aluminum metasurface biosensor achieves a significant enhancement in detection sensitivity and fluorescence emission, enabling the simultaneous detection of biomarkers like insulin, VEGF, and thrombin at 1 fmol in a 10 μL droplet, with a 3-fold enhancement in light emission, overcoming the limitations of traditional metal-based platforms.

Implementation Method 1

utilize higher-order plasmonic modes to enhance local electromagnetic fields and fluorescence emission

Methodology Applied
Scientific EffectPlasmonic modes:

Implementation Method 2

Two or more analytes emit fluorescence in response to light of a predetermined wavelength being incident on the metasurface device

Methodology Applied
Scientific EffectFluorescence: Fluorescence

Data Source

PatentUS12153046B2Aluminum metasurfaces for highly sensitive and enhanced detection of analytes for smartphone diagnostics and methods for making and using the same
Publication Date: 2024.11.26 SAMSUNG ELECTRONICS CO LTD
  • US12153046B2 patent drawing
  • US12153046B2 patent drawing
  • US12153046B2 patent drawing

AI summary

A metasurface device includes a dielectric layer, an aluminum nanodisk and an aluminum layer. The dielectric layer includes top and bottom surfaces that are opposite each other. The dielectric layer also includes at least one ring-like cavity that extends between the top and bottom surfaces of the dielectric layer. The aluminum nanodisk is formed in the at least one ring-like cavity in the dielectric layer. The aluminum layer is formed on the dielectric layer and includes at least one ring-like cavity that extends between top and bottom surfaces of the aluminum layer. Each ring-like cavity in the aluminum layer corresponds to a ring-like cavity in the dielectric layer. Two or more analytes may emit fluorescence in response to light of a predetermined wavelength being incident on the metasurface device and in which the two or more analytes are present at the dielectric layer.