Aluminum Organic Cathode Composition for Reversible Ion Intercalation

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Solution Overview

Problem

Current lithium-ion batteries (LIBs) are unsuitable for renewable energy storage due to limited cycle life, safety concerns, and high cost, while rechargeable aluminum batteries (ALBs) face challenges in designing electrode materials for reversible aluminum ion intercalation and stable electrolytes.

Innovation Solution

Development of cathode materials comprising a macrocycle with substituted or unsubstituted phenanthrenequinone units in a triangular arrangement, combined with graphite flakes, and an aluminum halide electrolyte, such as tetrachloroaluminate, to enhance the performance of rechargeable aluminum organic batteries.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If lithium-ion batteries are used for energy storage, then high energy density is achieved, but cycle life is limited and safety concerns arise

Engineering Contradiction:
Improveenergy densityVSAvoidcycle life and safety
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent changes the fundamental parameters of the battery system by replacing lithium ions with aluminum ions, transitioning from Li-ion to Al-ion battery chemistry. This parameter change enables higher theoretical volumetric capacity (8056 mAh cm−3 for Al vs. Li) while improving safety and cycle life, as aluminum is more abundant and less prone to thermal runaway issues

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite electrode materials combining organic cathode materials with conductive additives and binder systems. The cathode comprises organic compounds with redox-active groups combined with conductive carbon materials, creating a composite structure that maintains high capacity while improving electrical conductivity and structural stability for longer cycle life

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If rechargeable aluminum batteries are designed, then higher theoretical volumetric capacity is achieved, but electrode materials for reversible aluminum ion intercalation are difficult to design

Engineering Contradiction:
Improvevolumetric capacityVSAvoidelectrode material design complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent changes the approach to aluminum ion intercalation by using organic cathode materials with specific redox-active functional groups that can reversibly accommodate Al3+ ions. The organic materials' flexible structures and tunable redox potentials enable reversible intercalation, solving the complexity of finding suitable electrode materials while maintaining high volumetric capacity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces local functional groups with specific redox activity into the organic cathode structure. These localized redox-active sites (such as quinone, hydroquinone, or other electron-accepting groups) provide specific binding locations for aluminum ions, enabling reversible intercalation while the rest of the organic framework maintains structural integrity and conductivity

Inventive Principle:
Principle #3Local quality

3Reliability

If organic cathode materials are used in aluminum batteries, then reversible aluminum ion intercalation is achieved, but electrical conductivity is reduced

Engineering Contradiction:
Improvereversible intercalationVSAvoidelectrical conductivity
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

The patent creates composite cathode materials by combining organic redox-active compounds with conductive carbon materials (such as graphene, carbon nanotubes, or conductive carbon black). This composite structure provides dual functionality: the organic component enables reversible aluminum ion intercalation while the conductive carbon network maintains high electrical conductivity for power delivery

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The conductive carbon material acts as an intermediary between the organic cathode material and the current collector. It facilitates electron transport while allowing aluminum ions to access the organic redox-active sites, thereby mediating between the requirements for reversible intercalation and electrical conductivity

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solution achieves a reversible specific capacity of 126 mAh/g with improved cyclability and conductivity, addressing the limitations of existing LIBs and ALBs by enabling efficient intercalation of aluminum ions and enhancing energy storage capabilities.

Implementation Method 1

The cathodic materials used herein comprise a macrocycle comprising a substituted or unsubstituted phenanthrenequinone unit and a graphite flake

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Implementation Method 2

Suitably, the electrolyte comprises an aluminum halide. In certain embodiments, the aluminum halide is tetrachloraluminate

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Data Source

PatentUS12074314B2Rechargeable aluminum organic batteries
Publication Date: 2024.08.27 NORTHWESTERN UNIV
  • US12074314B2 patent drawing
  • US12074314B2 patent drawing
  • US12074314B2 patent drawing

AI summary

Disclosed herein are rechargeable aluminum organic batteries and active materials used therein. The cathodic materials used herein comprise a macrocycle comprising a substituted or unsubstituted phenanthrenequinone unit and a graphite flake.