Aqueous Amine Blend for Fast CO2 Absorption With Lower Volatility

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Solution Overview

Problem

Existing aqueous amine-based absorption media for removing acid gases face challenges in achieving efficient carbon dioxide removal with high reaction rates while minimizing activator concentrations to reduce costs and volatility-related issues, particularly with activators like piperazine and NMEA.

Innovation Solution

An aqueous absorption medium comprising a blend of tertiary alkanolamine (MDEA) and secondary alkanolamine (MAPD) as an activator, with a weight ratio of MAPD to MDEA optimized to achieve high reaction rates and minimize volatility, using a secondary amine like methylaminopropanediol (MAPD) to enhance carbon dioxide removal efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If high concentrations of activator (e.g., piperazine, NMEA) are used to achieve high reaction rates for CO2 removal, then the reaction rate improves, but volatility-related issues and costs increase

Engineering Contradiction:
Improvereaction rateVSAvoidvolatility
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the chemical composition parameters of the absorption medium by using tertiary alkanolamines with specific molecular structures (formulas I and II) and optimizing their concentration ranges. This modifies the reaction kinetics and volatility characteristics to achieve high reaction rates at lower activator concentrations

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite absorption medium by blending multiple tertiary alkanolamines with different molecular structures and properties. The synergistic interaction between components (e.g., MDEA with MAPD) enhances reaction rate while reducing overall volatility compared to single-component systems

Inventive Principle:
Principle #40Composite materials

2Productivity

If high concentrations of activator are used to maximize acid gas removal efficiency, then acid gas removal efficiency improves, but operational costs increase

Engineering Contradiction:
Improveacid gas removal efficiencyVSAvoidactivator concentration
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The patent optimizes the concentration parameters of tertiary alkanolamines within specific ranges (e.g., 30-70 wt% MDEA, 10-30 wt% MAPD) to achieve maximum acid gas removal efficiency at reduced activator concentrations, lowering material costs and operational expenses

Inventive Principle:
Principle #35Parameter changes

3Object-generated harmful factors

If tertiary alkanolamines with specific molecular structures are used to reduce volatility, then volatility decreases, but reaction rate may be affected

Engineering Contradiction:
ImprovevolatilityVSAvoidreaction rate
Core Design Contradiction:
Object-generated harmful factorsVSProductivity

Solution Approach 1:

The patent formulates composite absorption media combining tertiary alkanolamines with complementary properties (e.g., MDEA for low volatility with MAPD for enhanced reaction kinetics). The composite system achieves both low volatility and high reaction rate through synergistic component interaction

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent introduces secondary alkanolamines as localized activator components within the tertiary alkanolamine system. These secondary alkanolamines are strategically positioned in the molecular structure to provide high reaction rate enhancement at specific sites without increasing overall system volatility

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The MDEA/MAPD blend achieves efficient carbon dioxide removal at lower solvent circulation rates and reduced activator concentrations, minimizing solvent loss and operational costs, while maintaining effective reaction rates.

Implementation Method 1

Aqueous amine based absorption media are probably the most common absorbents for removing acid gases

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Implementation Method 2

at least one tertiary alkanolamine having the general formula (I)... at least one secondary alkanolamine having the general formula (II)

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Data Source

PatentUS12485382B2Aqueous absorption medium for removal of acid gases
Publication Date: 2025.12.02 DOW GLOBAL TECHNOLOGIES LLC
  • US12485382B2 patent drawing
  • US12485382B2 patent drawing
  • US12485382B2 patent drawing

AI summary

An aqueous absorption medium for removal of acid gases from a gaseous stream includes at least one tertiary alkanolamine and at least one secondary alkanolamine. A total weight of the at least one tertiary alkanolamine and the at least one secondary alkanolamine account for an amine weight of the aqueous absorption medium. The amine weight of the aqueous absorption medium is from 25 wt % to 65 wt %, based on a total weight of the aqueous absorption medium, and the at least one secondary alkanolamine is present in an amount from 11 wt % to 45 wt %, based on the amine weight of the aqueous absorption medium.