Quaternary Amine Clay Adsorbents for Low-Cost PFAS Removal

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Solution Overview

Problem

Existing technologies for removing PFAS from liquids, such as activated carbon, anion exchange resin, and high-pressure membranes, are inefficient or expensive, and there is a need for a more effective and less costly removal media.

Innovation Solution

Surface functionalization of attapulgite and sepiolite with quaternary amine and mercapto groups to create adsorbents with specific surface areas and porosities, achieving high PFAS removal efficiencies.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If activated carbon adsorption is used, then the removal process is simple, but the removal efficiency is low

Engineering Contradiction:
Improvesimplicity of removal processVSAvoidremoval efficiency
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent uses composite materials by combining attapulgite or sepiolite clay minerals with quaternary amine functional groups. This composite structure maintains the simplicity of adsorption while significantly improving PFAS removal efficiency through the specific chemical affinity between quaternary amines and PFAS molecules.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent changes the chemical parameters of the adsorbent by introducing quaternary amine functional groups onto the clay mineral surface. This parameter change transforms the adsorbent from non-specific physical adsorption to specific chemical adsorption, thereby improving removal efficiency while maintaining process simplicity.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If anion exchange resin or high-pressure membranes are used, then the removal efficiency is high, but the material cost and equipment cost are expensive

Engineering Contradiction:
Improveremoval efficiencyVSAvoidmaterial cost and equipment cost
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent employs cheap clay mineral-based adsorbents functionalized with quaternary amines as disposable removal media. These low-cost adsorbents achieve high removal efficiency through single-use batch or continuous flow processes, eliminating the need for expensive membranes or resins while maintaining effective PFAS removal.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent replaces mechanical high-pressure membrane systems with chemical adsorption using quaternary amine-functionalized clays. This substitution eliminates expensive pressure equipment while achieving comparable or superior removal efficiency through specific chemical interactions between the amine groups and PFAS molecules.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Quantity of substance

If modified clay sorbents using oleyl amine and octyl amine are used, then the removal media is less expensive, but the removal efficiency needs improvement

Engineering Contradiction:
Improvecost of removal mediaVSAvoidremoval efficiency
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent improves upon previous clay modifications by changing the amine structure from oleyl/octyl amines to quaternary amines. This parameter change in the chemical structure provides permanent positive charges that enhance PFAS removal efficiency while maintaining the cost-effectiveness of clay-based materials.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates an optimized composite material by combining quaternary amine functional groups with attapulgite or sepiolite clay minerals. This composite achieves superior removal efficiency compared to oleyl/octyl amine modifications while remaining cost-effective due to the abundant availability of the clay minerals.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The adsorbents achieve PFAS removal efficiencies of 70-100% in 12-25 hours at a loading of 0.5-2 grams per liter, outperforming existing technologies in efficiency and cost.

Implementation Method 1

a quaternary amine surface coating solution that includes a mono-quaternary amine compound or a di-quaternary amine compound, the mono-quaternary amine compound comprising one or more mono-quaternary amines that attach to the attapulgite surface

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

a surface coating agent that includes one or more mercapto groups that chemically bond to the attapulgite surface

Methodology Applied
Scientific EffectChemisorption: Chemisorption

Implementation Method 3

The product may have a PFAS removal efficiency for the at least one PFAS of 70-100%, 80-100%, 90-100%, 95-100% or 97-100% in 12-25 hours in the liquid

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS20260077334A1Product for PFAS adsorption
Publication Date: 2026.03.19 ACTIVE MINERALS INT LLC
  • US20260077334A1 patent drawing
  • US20260077334A1 patent drawing
  • US20260077334A1 patent drawing

AI summary

A product for adsorbing one or more PFAS from a liquid is disclosed. The product may comprise attapulgite or sepiolite that has been surface functionalized with (a) a quaternary amine surface coating solution that comprises a mono-quaternary amine compound or a di-quaternary amine compound and (b) a mercapto surface coating solution that comprises a surface coating agent that includes one or more mercapto groups that chemically bond to the attapulgite or sepiolite surface. When the quaternary amine surface coating solution includes the mono-quaternary amine compound, the product is free of di-quaternary amines. When the quaternary amine surface coating solution includes the di-quaternary amine compound, the product is free of mono-quaternary amines. Also disclosed is a method of producing the product and a method of adsorbing a PFAS in a liquid using the product.